x Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 | ||||
For the Fiscal Year Ended December 31, 2019 | ||||
or | ||||
¨ Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 | ||||
For the transition period from ____________________ to _____________________ |
Delaware | 27-1539594 | |||
(State or other jurisdiction of incorporation or organization) | (I.R.S. Employer Identification No.) |
PART I | Page | |
Item 1. | ||
Item 1A. | ||
Item 1B. | ||
Item 2. | ||
Item 3. | ||
Item 4. | ||
PART II | ||
Item 5. | ||
Item 6. | ||
Item 7. | ||
Item 7A. | ||
Item 8. | ||
Item 9. | ||
Item 9A. | ||
Item 9B. | ||
PART III | ||
Item 10. | ||
Item 11. | ||
Item 12. | ||
Item 13. | ||
Item 14. | ||
PART IV | ||
Item 15. | ||
Item 16. | ||
Signatures |
Principal end use/product category | Major customers | Competitors |
• Building and construction (roofing, rainware and siding) | • American Construction Metals, First American, Gentek Building Products, Kaycan, Midwest Metals, Omnimax, Ply Gem Industries, Service Partners Gutter Supply, Rollex | • Jupiter Aluminum, JW Aluminum, Arconic, Vulcan, Oman Aluminum Rolling Company |
• Automotive | • General Motors, Ford, Tesla | • Arconic, Novelis, Constellium, Nanshan, AMAG, UACJ |
• Metal distribution | • Champagne Metals, Metals USA, Reliance, Ryerson, Wieland Metal Services, Thyssenkrupp-KenMac | • Arconic, Novelis, Constellium, Ta-Chen, Asian-American, Metal Exchange, Texarkana, Garmco, Hulamin, Alumindo Light Metal |
• Truck trailer | • Hyundai Translead, Rockwell Metals, Utility Trailer, Aluminum Line Products | • Arconic, Constellium, Novelis |
• Consumer durables, specialty coil and sheet (cookware, fuel tanks, ventilation, cooling and lamp bases) | • ABB, Brunswick Boat Group, Ermco Distribution Transformers, Generation III, RPR Products | • Arconic, Gränges, JW Aluminum, Novelis, Skana Aluminum, Constellium |
• Converter foil, fins and tray materials | • Chart Energy & Chemicals, Handi-foil of America, Reynolds | • JW Aluminum, Gränges, Novelis, Rusal, Kibar Americas |
North America | For the years ended December 31, | |||||||||||
(Dollars in millions, volumes in thousands of tons) | 2019 | 2018 | 2017 | |||||||||
Metric tons of finished product shipped | 517.4 | 517.5 | 462.0 | |||||||||
Revenues | $ | 1,935.0 | $ | 1,915.7 | $ | 1,467.8 | ||||||
Segment income (1) | $ | 259.8 | $ | 196.0 | $ | 88.0 | ||||||
Segment Adjusted EBITDA (1)(2) | $ | 257.0 | $ | 162.1 | $ | 96.5 | ||||||
Total segment assets | $ | 1,467.7 | $ | 1,460.0 |
(1) | Segment income and segment Adjusted EBITDA exclude start-up operating losses and expenses incurred during the start-up period. For the years ended December 31, 2019, 2018 and 2017, start-up costs were $7.8 million, $45.3 million and $66.6 million, respectively. |
(2) | Segment Adjusted EBITDA is a non-GAAP financial measure. See Item 7. – “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Our Segments” for a definition and discussion of segment Adjusted EBITDA and a reconciliation to segment income. |
Principal end use/product category | Major customers | Competitors |
• Aerospace plate and sheet | • Airbus, Boeing, Bombardier, Dassault, Embraer | • Arconic, AMAG, Constellium, Kaiser |
• Autobody sheet (inner, outer and structural parts) | • Audi, Daimler, Renault, Volvo, VW Group | • AMAG, Constellium, Hydro, Novelis, Profilglass, Maaden, Nanshan |
• Clad brazing sheet (heat exchanger materials for automotive and general industrial) | • Mahle, Dana, Denso, Hanon, Modine, Chart | • Arconic, AMAG, Gränges, Hydro, UACJ |
• Industrial plate and sheet (tooling, molding, road & rail, shipbuilding, LNG, silos, anodizing qualities for architecture, multi-layer tubing, and general industry) | • Amari Group, Amco, Euramax, Gilette, Henco, Linde, Multivac, RemiClaeys, SAG, Thyssenkrupp | • Arconic, AMAG, Constellium, Hydro, Novelis, Elval. Aludium, Zhongwang, Nanshan |
Europe | For the years ended December 31, | |||||||||||
(Dollars in millions, volumes in thousands of tons) | 2019 | 2018 | 2017 | |||||||||
Metric tons of finished product shipped | 310.8 | 330.4 | 317.3 | |||||||||
Revenues | $ | 1,275.9 | $ | 1,407.4 | $ | 1,300.7 | ||||||
Segment income | $ | 130.1 | $ | 129.8 | $ | 127.4 | ||||||
Segment Adjusted EBITDA (1) | $ | 125.1 | $ | 128.7 | $ | 127.7 | ||||||
Total segment assets | $ | 719.7 | $ | 736.4 |
(1) | Segment Adjusted EBITDA is a non-GAAP financial measure. See Item 7. – “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Our Segments” for a definition and discussion of segment Adjusted EBITDA and a reconciliation to segment income. |
Principal end use/product category | Major customers | Competitors |
• Aerospace plate | • Airbus, Bombardier, Boeing, All Metal Services, Castle Metals, AVIC, Comac, Korean Aerospace Industries, Thyssenkrupp Aeropsace | • Arconic, Constellium, Kaiser, Nanshan, Chinalco, Kumz, SWA, NELA |
• Heat treated plate | • Clinton Aluminum, Hengtai, Jusung, Thyssenkrupp, Huahang | • Arconic, AMAG, Alro, Constellium, Kaiser, Kumz, Nanshan, UACJ, Zhongwang |
• Non-heat treated plate | • Kobelco Precision Parts, Korean Non Ferrous, Tozzhin | • UACJ, Alnan, SWA, NELA, Zhongwang, Nanshan, Kobelco |
Asia Pacific | For the years ended December 31, | |||||||||||
(Dollars in millions, volumes in thousands of tons) | 2019 | 2018 | 2017 | |||||||||
Metric tons of finished product shipped | 35.1 | 29.4 | 26.9 | |||||||||
Revenues | $ | 186.6 | $ | 148.8 | $ | 122.3 | ||||||
Segment income | $ | 44.0 | $ | 23.6 | $ | 15.0 | ||||||
Segment Adjusted EBITDA (1) | $ | 42.7 | $ | 22.2 | $ | 12.6 | ||||||
Total segment assets | $ | 345.7 | $ | 340.2 |
(1) | Segment Adjusted EBITDA is non-GAAP financial measure. See Item 7. – “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Our Segments” for a definition and discussion of segment Adjusted EBITDA and a reconciliation to segment income. |
▪ | our ability to identify appropriate acquisition targets and to negotiate acceptable terms for their acquisition; |
▪ | our ability to obtain all necessary regulatory approvals on the terms expected and/or to complete any acquisition in a timely manner or at all; |
▪ | our ability to integrate new businesses into our operations; |
▪ | the availability of capital on acceptable terms to finance acquisitions; |
▪ | the ability to generate the cost savings or synergies anticipated; |
▪ | the inaccurate assessment of undisclosed liabilities; |
▪ | increasing demands on our operational systems; and |
▪ | the amortization of acquired intangible assets. |
▪ | our ability to identify appropriate assets or businesses for divestiture and buyers, and to negotiate favorable terms for the divestiture of such assets or businesses; |
▪ | diversion of resources and management’s attention from the operation of our business, including providing on-going services to the divested business; |
▪ | loss of key employees following such a transaction; |
▪ | difficulties in the separation of operations, services, products and personnel; |
▪ | retention of future liabilities as a result of contractual indemnity obligations; and |
▪ | loss of, or damage to our relationships with, our existing customers, suppliers or other business relationships. |
▪ | regional, global economic and political conditions; |
▪ | availability and relative pricing of metal substitutes; |
▪ | labor costs; |
▪ | energy prices; |
▪ | governmental regulations; |
▪ | seasonal factors and weather; and |
▪ | tariffs, import and export levels and/or other trade restrictions. |
▪ | changes in U.S. and international governmental regulations, trade policy and laws, including tax laws and regulations; |
▪ | compliance with U.S. and foreign anti-corruption and trade control laws, such as the Foreign Corrupt Practices Act, export controls and economic sanction programs, including those administered by the U.S. Treasury Department’s Office of Foreign Assets Control; |
▪ | currency exchange rate fluctuations; |
▪ | tariffs and other trade barriers; |
▪ | the potential for nationalization of enterprises or government policies favoring local production; |
▪ | renegotiation or nullification of existing agreements; |
▪ | interest rate fluctuations; |
▪ | high rates of inflation; |
▪ | currency restrictions and limitations on repatriation of funds; |
▪ | compliance with privacy and data security laws, such as the European Union’s General Data Protection Regulation; |
▪ | differing protections for intellectual property and enforcement thereof; |
▪ | differing and, in some cases, more stringent labor regulations; |
▪ | an outbreak of disease or similarly public health threat, such as the existing threat of COVID-19, particularly as it may impact our operations and supply chain in China; |
▪ | divergent environmental laws and regulations; and |
▪ | political, economic and social instability. |
▪ | making it more difficult for us to satisfy our obligations with respect to our indebtedness, which could result in an event of default under the indenture governing the 2023 Junior Priority Notes and the agreements governing our other indebtedness; |
▪ | limiting our ability to obtain additional financing on satisfactory terms to fund our working capital requirements, capital expenditures, acquisitions, investments, debt service requirements and other general corporate requirements; |
▪ | increasing our vulnerability to general economic downturns, competition and industry conditions, which could place us at a competitive disadvantage compared to our competitors that are less leveraged and therefore we may be unable to take advantage of opportunities that our leverage prevents us from exploiting; |
▪ | exposing us to the risk of increased interest rates because certain of our borrowings, including borrowings under the ABL Facility and the Term Loan Facility, are at variable rates of interest; |
▪ | exposing our cash flows to changes in floating rates of interest such that an increase in floating rates could negatively impact our cash flows; |
▪ | imposing additional restrictions on the manner in which we conduct our business under financing documents, including restrictions on our ability to pay dividends, make investments, incur additional debt and sell assets; and |
▪ | reducing the availability of our cash flows to fund our working capital requirements, capital expenditures, acquisitions, investments, other debt obligations and other general corporate requirements, because we will be required to use a substantial portion of our cash flows to service debt obligations. |
▪ | incur additional indebtedness; |
▪ | pay dividends on capital stock and make other restricted payments; |
▪ | make investments and acquisitions; |
▪ | engage in transactions with our affiliates; |
▪ | sell assets; |
▪ | merge or consolidate with other entities; and |
▪ | create liens. |
Reportable Segment | Location | Owned / Leased | ||
North America | Clayton, New Jersey | Owned | ||
Buckhannon, West Virginia | Owned | |||
Ashville, Ohio | Owned | |||
Richmond, Virginia | Owned | |||
Uhrichsville, Ohio | Owned | |||
Lewisport, Kentucky | Owned | |||
Davenport, Iowa (1) | Owned | |||
Lincolnshire, Illinois | Owned | |||
Europe | Duffel, Belgium | Owned | ||
Koblenz, Germany | Owned | |||
Voerde, Germany | Owned | |||
Asia Pacific | Zhenjiang, PRC | Granted Land Rights |
For the years ended December 31, | ||||||
Segment | 2019 | 2018 | 2017 | |||
North America | 78% | 80% | 70% | |||
Europe | 84 | 89 | 86 | |||
Asia Pacific | 97 | 97 | 84 |
(Dollars in millions, metric tons in thousands) | For the years ended December 31, | ||||||||||||||||||
2019 | 2018 | 2017 | 2016 | 2015 | |||||||||||||||
Statement of Operations Data (a): | |||||||||||||||||||
Revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 | $ | 2,633.9 | $ | 2,917.8 | |||||||||
Operating income (loss) | 180.6 | 110.2 | (11.1 | ) | 54.7 | (8.3 | ) | ||||||||||||
Income (loss) from continuing operations before income taxes | 19.5 | (73.1 | ) | (174.0 | ) | (32.3 | ) | (95.0 | ) | ||||||||||
Net (loss) income attributable to Aleris Corporation | (11.8 | ) | (91.6 | ) | (210.6 | ) | (75.6 | ) | 48.7 | ||||||||||
Balance Sheet Data (at end of period) (a): | |||||||||||||||||||
Cash and cash equivalents | $ | 54.6 | $ | 108.6 | $ | 102.4 | $ | 55.6 | $ | 62.2 | |||||||||
Total assets | 2,712.2 | 2,779.4 | 2,644.4 | 2,389.9 | 2,160.5 | ||||||||||||||
Total debt | 1,957.4 | 1,928.3 | 1,780.5 | 1,466.2 | 1,118.3 | ||||||||||||||
Total Aleris Corporation stockholders’ (deficit) equity (b) | (61.2 | ) | (27.1 | ) | 92.7 | 216.6 | 327.2 | ||||||||||||
Other Financial Data: | |||||||||||||||||||
Net cash provided (used) by: | |||||||||||||||||||
Operating activities | $ | 46.7 | $ | 22.3 | $ | (31.4 | ) | $ | 12.0 | $ | 119.5 | ||||||||
Investing activities | (126.7 | ) | (110.2 | ) | (210.7 | ) | (354.6 | ) | 273.7 | ||||||||||
Financing activities | 27.1 | 97.7 | 290.5 | 338.1 | (359.9 | ) | |||||||||||||
Depreciation and amortization | 142.6 | 139.7 | 115.7 | 104.9 | 123.8 | ||||||||||||||
Capital expenditures | (125.7 | ) | (108.2 | ) | (207.7 | ) | (358.1 | ) | (313.6 | ) | |||||||||
Other Data (a): | |||||||||||||||||||
Metric tons of finished product shipped: | |||||||||||||||||||
North America | 517.4 | 517.5 | 462.0 | 484.3 | 492.8 | ||||||||||||||
Europe | 310.8 | 330.4 | 317.3 | 326.7 | 313.6 | ||||||||||||||
Asia Pacific | 35.1 | 29.4 | 26.9 | 22.2 | 21.8 | ||||||||||||||
Intra-entity shipments | (5.3 | ) | (4.7 | ) | (6.6 | ) | (6.1 | ) | (5.8 | ) | |||||||||
Total | 858.0 | 872.6 | 799.6 | 827.1 | 822.4 |
(a) | As a result of the divestitures of the recycling and specification alloys and extrusions businesses in 2015, the Company has presented the results of operations and financial position of these former businesses as discontinued operations for all periods presented. |
(b) | We paid $11.3 million in dividends to our stockholders during the year ended December 31, 2018, $11.1 million of which was in the form of a special property dividend. |
▪ | our ability to successfully implement our business strategy; |
▪ | the success of past and future acquisitions or divestitures; |
▪ | the cyclical nature of the aluminum industry, material adverse changes in the aluminum industry or our end-uses, such as global and regional supply and demand conditions for aluminum and aluminum products, and changes in our customers’ industries; |
▪ | increases in the cost, or limited availability, of raw materials and energy; |
▪ | our ability to enter into effective metal, energy and other commodity derivatives or arrangements with customers to manage effectively our exposure to commodity price fluctuations and changes in the pricing of metals, especially LME-based aluminum prices; |
▪ | our ability to generate sufficient cash flows to fund our operations and capital expenditure requirements and to meet our debt obligations; |
▪ | competitor pricing activity, competition of aluminum with alternative materials and the general impact of competition in the industry end-uses we serve; |
▪ | our ability to retain the services of certain members of our management; |
▪ | the loss of order volumes from any of our largest customers; |
▪ | our ability to retain customers, a substantial number of whom do not have long-term contractual arrangements with us; |
▪ | risks of investing in and conducting operations on a global basis, including political, social, economic, currency and regulatory factors (such as the outbreak of COVID-19); |
▪ | variability in general economic and political conditions on a global or regional basis; |
▪ | current environmental liabilities and the cost of compliance with and liabilities under health and safety laws; |
▪ | labor relations (i.e., disruptions, strikes or work stoppages) and labor costs; |
▪ | our internal controls over financial reporting and our disclosure controls and procedures may not prevent all possible errors that could occur; |
▪ | our levels of indebtedness and debt service obligations, including changes in our credit ratings, material increases in our cost of borrowing or the failure of financial institutions to fulfill their commitments to us under committed facilities; |
▪ | our ability to access credit or capital markets; |
▪ | the possibility that we may incur additional indebtedness in the future; |
▪ | limitations on operating our business and incurring additional indebtedness as a result of covenant restrictions under our indebtedness, and our ability to pay amounts due under our outstanding indebtedness; and |
▪ | risks related to the Merger, including the possibility that the Merger may not be consummated. |
▪ | Our Business – a general description of our operations, recent strategic initiatives, the aluminum industry, our critical measures of financial performance and our operating segments; |
▪ | Fiscal 2019 Summary and Outlook – a discussion of the key financial highlights for 2019, as well as material trends and uncertainties that may impact our business in the future; |
▪ | Results of Operations – an analysis of our consolidated and segment operating results and production for the years presented in our consolidated financial statements; |
▪ | Liquidity and Capital Resources – an analysis and discussion of our cash flows and current sources of capital; |
▪ | Non-GAAP Financial Measures – an analysis and discussion of key financial performance measures, including EBITDA, Adjusted EBITDA and commercial margin, as well as reconciliations to the applicable generally accepted accounting principles in the United States of America (“GAAP”) performance measures; |
▪ | Exchange Rates – a discussion of our subsidiaries’ functional currencies and the related currency translation adjustments; |
▪ | Contractual Obligations – a summary of our estimated significant contractual cash obligations and other commercial commitments at December 31, 2019; |
▪ | Environmental Contingencies – a summary of environmental laws and regulations that govern our operations; and |
▪ | Critical Accounting Policies and Estimates – a discussion of the accounting policies that require us to make estimates and judgments. |
▪ | volumes; |
▪ | commercial margins; and |
▪ | cash conversion costs. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
North America | (dollars in millions, except per ton measures, volume in thousands of tons) | |||||||||||
Metric tons of finished product shipped | 517.4 | 517.5 | 462.0 | |||||||||
Revenues | $ | 1,935.0 | $ | 1,915.7 | $ | 1,467.8 | ||||||
Hedged cost of metal | (1,043.9 | ) | (1,127.8 | ) | (895.7 | ) | ||||||
(Favorable) unfavorable metal price lag | (2.9 | ) | (33.9 | ) | 8.5 | |||||||
Commercial margin | $ | 888.2 | $ | 754.0 | $ | 580.6 | ||||||
Commercial margin per ton shipped | $ | 1,716.5 | $ | 1,457.0 | $ | 1,256.6 | ||||||
Segment income | $ | 259.8 | $ | 196.0 | $ | 88.0 | ||||||
(Favorable) unfavorable metal price lag | (2.9 | ) | (33.9 | ) | 8.5 | |||||||
Segment Adjusted EBITDA (1) | $ | 257.0 | $ | 162.1 | $ | 96.5 | ||||||
Segment Adjusted EBITDA per ton shipped | $ | 496.6 | $ | 313.2 | $ | 208.8 | ||||||
Start-up costs | $ | 7.8 | $ | 45.3 | $ | 66.6 |
(1) | Amounts may not foot as they represent the calculated totals based on actual amounts and not the rounded amounts presented in this table. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Europe | (dollars in millions, except per ton measures, volume in thousands of tons) | |||||||||||
Metric tons of finished product shipped | 310.8 | 330.4 | 317.3 | |||||||||
Revenues | $ | 1,275.9 | $ | 1,407.4 | $ | 1,300.7 | ||||||
Hedged cost of metal | (692.2 | ) | (810.7 | ) | (739.1 | ) | ||||||
(Favorable) unfavorable metal price lag | (5.0 | ) | (1.0 | ) | 0.3 | |||||||
Commercial margin | $ | 578.7 | $ | 595.7 | $ | 561.9 | ||||||
Commercial margin per ton shipped | $ | 1,862.1 | $ | 1,797.3 | $ | 1,771.0 | ||||||
Segment income | $ | 130.1 | $ | 129.8 | $ | 127.4 | ||||||
(Favorable) unfavorable metal price lag | (5.0 | ) | (1.0 | ) | 0.3 | |||||||
Segment Adjusted EBITDA (1) | $ | 125.1 | $ | 128.7 | $ | 127.7 | ||||||
Segment Adjusted EBITDA per ton shipped | $ | 402.5 | $ | 388.4 | $ | 402.4 |
(1) | Amounts may not foot as they represent the calculated totals based on actual amounts and not the rounded amounts presented in this table. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Asia Pacific | (dollars in millions, except per ton measures, volume in thousands of tons) | |||||||||||
Metric tons of finished product shipped | 35.1 | 29.4 | 26.9 | |||||||||
Revenues | $ | 186.6 | $ | 148.8 | $ | 122.3 | ||||||
Hedged cost of metal | (93.4 | ) | (78.9 | ) | (63.5 | ) | ||||||
Favorable metal price lag | (1.3 | ) | (1.4 | ) | (2.4 | ) | ||||||
Commercial margin | $ | 91.9 | $ | 68.5 | $ | 56.4 | ||||||
Commercial margin per ton shipped | $ | 2,619.0 | $ | 2,326.7 | $ | 2,101.0 | ||||||
Segment income | $ | 44.0 | $ | 23.6 | $ | 15.0 | ||||||
Favorable metal price lag | (1.3 | ) | (1.4 | ) | (2.4 | ) | ||||||
Segment Adjusted EBITDA (1) | $ | 42.7 | $ | 22.2 | $ | 12.6 | ||||||
Segment Adjusted EBITDA per ton shipped | $ | 1,216.9 | $ | 753.9 | $ | 469.7 |
▪ | Our 2019 revenues decreased $70.0 million, or 2%, due in part to the lower average price of aluminum included in our invoiced prices and the stronger average U.S. dollar that unfavorably impacted the translation of our Europe and Asia-Pacific based revenues. These decreases were partially offset by improved margins and a favorable mix of products sold that more than offset a 2% decrease in volumes. The improved mix of products sold resulted from an increase in global aerospace volumes, which benefited from improved demand patterns and growth in Asia Pacific, and an increase in global automotive volumes, resulting from increased shipments of autobody sheet from our Lewisport facility. |
▪ | Losses from continuing operations were $11.8 million in 2019 compared to $91.6 million in 2018. Contributing to the decreased loss in the current year were: |
▪ | a $112.1 million increase in Adjusted EBITDA; |
▪ | debt extinguishment costs of $48.9 million recorded in 2018, resulting from the debt refinancing, which did not recur in 2019; and |
▪ | a $47.4 million reduction in start-up costs, primarily related to labor and other expenses associated with the North America ABS Project. Substantially all of the costs previously considered start-up expense have been absorbed within Adjusted EBITDA, as discussed below. |
▪ | an unfavorable change of $57.9 million in unrealized gains on derivative financial instruments (a gain of $22.7 million in 2018 compared to a loss of $35.2 million in 2019); |
▪ | a $27.0 million unfavorable change in metal lag, net of realized derivative gains and losses; |
▪ | a $12.8 million increase in the tax provision; |
▪ | a $12.2 million gain recorded in 2018, as the Real Industry, Inc. bankruptcy reorganization was finalized and we received shares of Elah Holdings, Inc.’s (the reorganized company) common stock (which shares were distributed to our stockholders through a special property dividend) and cash considerations; and |
▪ | an $11.7 million increase in interest expense resulting from increased debt and decreased capitalized interest. |
▪ | Adjusted EBITDA was $388.1 million in 2019 compared to $276.0 million in the prior year. Improved rolling margins and favorable metal spreads increased Adjusted EBITDA approximately $104.0 million and an improved |
▪ | Liquidity at December 31, 2019 was approximately $352.9 million, which consisted of $290.8 million of availability under Aleris International’s ABL Facility (as defined below), $54.6 million of cash and $7.5 million of cash restricted for payment of the China Loan Facility (as defined below). |
▪ | Capital expenditures increased to $125.7 million in 2019 from $108.2 million in the prior year. |
▪ | Global aerospace shipments are expected to be slightly down as prior year volumes benefited from the timing of our annual maintenance outages in Koblenz and we executed a first quarter 2020 expansion-related outage in Zhenjiang; |
▪ | North America automotive volumes are expected to decrease as a result of customer right-sizing inventories following a 2019 labor disruption in the automotive supply chain; |
▪ | Softer European automotive production and industrial activity will continue to impact automotive, heat exchanger and regional products; and |
▪ | Unfavorable year-over-year rolling margins in North America due to increased foreign imports are expected to be offset by stronger productivity and operating efficiency. |
▪ | the lower average price of aluminum included in our invoiced prices decreased revenues approximately $213.0 million; |
▪ | the stronger average U.S. dollar unfavorably impacted the translation of our Europe and Asia-Pacific based revenues, decreasing revenues approximately $57.0 million; |
▪ | an improved mix of products sold more than offset a 2% decline in volume and increased revenues approximately $130.0 million. Our global automotive volumes increased approximately 37%, as increasing shipments of autobody sheet from our Lewisport facility more than offset softness in automotive demand in Europe. Our global aerospace volumes increased approximately 33%, benefiting from improved demand patterns and growth in Asia Pacific. North America distribution volumes decreased 36% as the Lewisport facility continued to ramp-up automotive volumes; and |
▪ | improved rolling margins increased revenues approximately $65.0 million. |
North America | Europe | Asia Pacific | Consolidated | ||||||||||||||||||||||||
$ | % | $ | % | $ | % | $ | % | ||||||||||||||||||||
(dollars in millions) | |||||||||||||||||||||||||||
LME / aluminum pass-through | $ | (133.0 | ) | (7 | )% | $ | (76.0 | ) | (5 | )% | $ | (4.0 | ) | (3 | )% | $ | (213.0 | ) | (6 | )% | |||||||
Commercial price | 65.0 | 3 | — | — | — | — | 65.0 | 2 | |||||||||||||||||||
Volume/mix | 88.0 | 5 | (1.0 | ) | — | 43.0 | 29 | 130.0 | 4 | ||||||||||||||||||
Currency | — | — | (55.0 | ) | (4 | ) | (2.0 | ) | (1 | ) | (57.0 | ) | (2 | ) | |||||||||||||
Other | (0.7 | ) | — | 0.5 | — | 0.8 | 1 | 0.6 | — | ||||||||||||||||||
Total | $ | 19.3 | 1 | % | $ | (131.5 | ) | (9 | )% | $ | 37.8 | 25 | % | $ | (74.4 | ) | (2 | )% | |||||||||
Intra-entity revenues | 4.4 | — | |||||||||||||||||||||||||
Total | $ | (70.0 | ) | (2 | )% |
▪ | improved rolling margins and favorable metal spreads increased gross profit approximately $104.0 million; |
▪ | an improved mix of products sold increased gross profit approximately $46.0 million; |
▪ | a $31.2 million decrease in start-up expenses as the North America ABS Project substantially exited the start-up phase for the first CALP during the third quarter of 2018 and the second CALP during the third quarter of 2019 (the majority of costs previously classified as start-up expenses in the prior year period continue to be incurred, however, they now impact volume and productivity); |
▪ | metal price lag had an estimated $52.8 million unfavorable impact on gross profit for the year ended December 31, 2019 when compared to the year ended December 31, 2018. This unfavorable impact from metal price lag excludes the realized gains and losses on metal derivative financial instruments, which are classified separately in the Consolidated Statements of Operations (see table below); and |
▪ | inflation and unfavorable productivity combined to decrease gross profit approximately $29.0 million. The unfavorable productivity resulted primarily from the ramp-up of automotive production and the higher cost structure of the Lewisport facility, as costs considered start-up expense in the prior year period are now considered within segment operating results, and the lower production requirements in Europe from weaker automotive demand due to lower automotive build rates. |
For the years ended December 31, | |||||||||||||
2019 | 2018 | Change | |||||||||||
Location in Consolidated Statements of Operations | (dollars in millions) | ||||||||||||
Gross profit | (Unfavorable) favorable metal price lag | $ | (40.0 | ) | $ | 12.8 | $ | (52.8 | ) | ||||
(Gains) losses on derivative financial instruments | Realized gains (losses) on metal derivatives | 49.3 | 23.5 | 25.8 | |||||||||
Favorable (unfavorable) metal price lag net of realized derivative gains/losses | $ | 9.3 | $ | 36.3 | $ | (27.0 | ) |
▪ | a $16.2 million decrease in SG&A start-up costs, primarily related to labor, consulting, research and development and other expenses; |
▪ | a $7.8 million increase in business development expenses and professional fees, primarily related to the Merger; and |
▪ | a $3.1 million increase in labor costs, primarily due to increased incentive compensation expenses as well as wage inflation. |
▪ | a $12.2 million gain recorded in the second quarter of 2018 as the Real Industry, Inc. bankruptcy reorganization was finalized and we received shares of Elah Holdings, Inc.’s (the reorganized company) common stock (which shares were distributed to our stockholders through a special property dividend) and cash considerations; and |
▪ | a $2.5 million increase in the non-operational component of our pension expense. |
▪ | a 9% increase in volumes increased revenues approximately $255.0 million. In North America, automotive volumes increased more than 200% as production on the first Lewisport CALP ramped-up. In addition, North America distribution volumes increased 11% as prior year sales were affected by both an extended planned outage at our Lewisport facility and the strategic build of inventory in advance of that outage, while building and construction volumes increased 7% as a result of favorable demand and improved operating performance. In Europe, automotive volumes increased 18% as demand improved and we benefited from recent multi-year supply agreements, customer model launches and improved operating performance. European aerospace volumes increased 2% as we saw the impact of customer destocking subside in the second half of the year. In Asia Pacific, increased shipments and an improved mix of products sold resulted from a 50% increase in aerospace volumes; |
▪ | the higher average price of aluminum included in our invoiced prices increased revenues approximately $262.0 million; |
▪ | the weaker average U.S. dollar favorably impacted the translation of our Europe and Asia-Pacific based revenues, increasing revenues approximately $46.0 million; and |
▪ | improved rolling margins increased revenues approximately $13.0 million. |
North America | Europe | Asia Pacific | Consolidated | ||||||||||||||||||||||||
$ | % | $ | % | $ | % | $ | % | ||||||||||||||||||||
(dollars in millions) | |||||||||||||||||||||||||||
LME / aluminum pass-through | $ | 206.0 | 14 | % | $ | 49.0 | 4 | % | $ | 7.0 | 6 | % | $ | 262.0 | 9 | % | |||||||||||
Commercial price | 18.0 | 1 | (5.0 | ) | — | — | — | 13.0 | — | ||||||||||||||||||
Volume/mix | 218.0 | 15 | 17.0 | 1 | 20.0 | 16 | 255.0 | 9 | |||||||||||||||||||
Currency | — | — | 46.0 | 4 | — | — | 46.0 | 2 | |||||||||||||||||||
Other | 5.9 | — | (0.3 | ) | — | (0.5 | ) | — | 5.1 | — | |||||||||||||||||
Total | $ | 447.9 | 30 | % | $ | 106.7 | 9 | % | $ | 26.5 | 22 | % | $ | 581.1 | 20 | % | |||||||||||
Intra-entity revenues | 7.5 | — | |||||||||||||||||||||||||
Total | $ | 588.6 | 21 | % |
▪ | improved rolling margins and favorable metal spreads increased gross profit approximately $71.0 million; |
▪ | higher volumes and an improved mix of products sold increased gross profit approximately $30.0 million; |
▪ | metal price lag had an estimated $28.2 million unfavorable impact on gross profit for the year ended December 31, 2018 when compared to the year ended December 31, 2017. This unfavorable impact from metal price lag excludes the realized gains and losses on metal derivative financial instruments, which are classified separately in the Consolidated Statements of Operations (see table below); |
▪ | depreciation expense increased approximately $22.8 million as substantially all of the assets related to the North America ABS Project were placed in service; |
▪ | an unfavorable $20.0 million impact related to inflation and net productivity, as favorable productivity in Europe and the North America continuous cast business was more than offset by the impact of the ramp-up of automotive production and the higher cost structure of the Lewisport facility, as well as labor cost inflation, energy price increases and significantly higher North America freight costs; and |
▪ | start-up costs, primarily attributable to the North America ABS Project, increased $3.2 million. |
For the years ended December 31, | |||||||||||||
2018 | 2017 | Change | |||||||||||
Location in Consolidated Statements of Operations | (dollars in millions) | ||||||||||||
Gross profit | Favorable metal price lag | $ | 12.8 | $ | 41.0 | $ | (28.2 | ) | |||||
(Gains) losses on derivative financial instruments | Realized gains (losses) on metal derivatives | 23.5 | (47.3 | ) | 70.8 | ||||||||
Favorable (unfavorable) metal price lag net of realized derivative gains/losses | $ | 36.3 | $ | (6.3 | ) | $ | 42.6 |
▪ | a $21.8 million decrease in start-up costs, primarily related to labor, consulting and other expenses associated with the North America ABS Project. The majority of these costs continued to be incurred but were either recorded within “Cost of sales” as production began or contributed to the increase in SG&A labor costs discussed below; |
▪ | a $2.0 million decrease in stock-based compensation expense; |
▪ | an $8.1 million increase in professional fees and business development expenses, primarily related to the Merger; and |
▪ | a $7.8 million increase in labor costs, primarily due to the costs previously considered start-up expenses being recorded within segment SG&A expense in the second half of 2018, as well as wage inflation. |
▪ | a prior year expense of $22.8 million related to the impairment of amounts held in escrow from the sale of our former recycling business to Real Industry, Inc. The amounts in escrow were shares of Series B non-participating preferred stock of Real Industry, Inc., which filed for bankruptcy protection in November 2017. The value of the preferred stock was fully impaired upon the bankruptcy filing; |
▪ | a $12.2 million gain recorded in the second quarter of 2018 as the Real Industry, Inc. bankruptcy reorganization was finalized and we received shares of Elah Holdings, Inc.’s (the reorganized company) common stock (which shares were distributed to our stockholders through a special property dividend) and cash considerations; |
▪ | a $7.9 million favorable change in currency exchange rate gains and losses (a $0.3 million loss in 2018 compared to an $8.2 million loss in 2017), primarily related to the remeasurement of U.S. dollar working capital and debt balances in Europe; and |
▪ | a prior year expense of $6.5 million from recording a liability for taxes related to prior acquisitions. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(in millions, except percentages) | ||||||||||||
Revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 | ||||||
Cost of sales | 2,986.9 | 3,160.7 | 2,595.9 | |||||||||
Gross profit | 389.0 | 285.2 | 261.4 | |||||||||
Gross profit as a percentage of revenues | 11.5 | % | 8.3 | % | 9.1 | % | ||||||
Selling, general and administrative expenses | 208.4 | 213.7 | 219.2 | |||||||||
Restructuring charges | 4.6 | 4.8 | 2.9 | |||||||||
(Gains) losses on derivative financial instruments | (7.7 | ) | (47.0 | ) | 44.7 | |||||||
Other operating expense, net | 3.1 | 3.5 | 5.7 | |||||||||
Operating income (loss) | 180.6 | 110.2 | (11.1 | ) | ||||||||
Interest expense, net | 156.4 | 144.7 | 124.1 | |||||||||
Debt extinguishment costs | — | 48.9 | — | |||||||||
Other expense (income), net | 4.7 | (10.3 | ) | 38.8 | ||||||||
Income (loss) from continuing operations before income taxes | 19.5 | (73.1 | ) | (174.0 | ) | |||||||
Provision for income taxes | 31.3 | 18.5 | 40.4 | |||||||||
Loss from continuing operations | (11.8 | ) | (91.6 | ) | (214.4 | ) | ||||||
Income from discontinued operations, net of tax | — | — | 3.8 | |||||||||
Net loss | $ | (11.8 | ) | $ | (91.6 | ) | $ | (210.6 | ) | |||
Total segment income | $ | 433.9 | $ | 349.4 | $ | 230.4 | ||||||
Depreciation and amortization of continuing operations | (142.6 | ) | (139.7 | ) | (115.7 | ) | ||||||
Corporate general and administrative expenses, excluding depreciation, amortization and start-up costs | (65.2 | ) | (58.1 | ) | (56.3 | ) | ||||||
Restructuring charges | (4.6 | ) | (4.8 | ) | (2.9 | ) | ||||||
Interest expense, net | (156.4 | ) | (144.7 | ) | (124.1 | ) | ||||||
Unallocated (losses) gains on derivative financial instruments | (35.3 | ) | 22.6 | 3.1 | ||||||||
Unallocated currency exchange losses | (0.3 | ) | (2.3 | ) | (2.5 | ) | ||||||
Start-up costs | (7.6 | ) | (55.0 | ) | (73.6 | ) | ||||||
Loss on extinguishment of debt | — | (48.9 | ) | — | ||||||||
Impairment of amounts held in escrow related to the sale of the recycling business | — | — | (22.8 | ) | ||||||||
Other (expense) income, net | (2.4 | ) | 8.4 | (9.6 | ) | |||||||
Income (loss) from continuing operations before income taxes | $ | 19.5 | $ | (73.1 | ) | $ | (174.0 | ) |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(dollars in millions, metric tons in thousands) | ||||||||||||
Revenues: | ||||||||||||
North America | $ | 1,935.0 | $ | 1,915.7 | $ | 1,467.8 | ||||||
Europe | 1,275.9 | 1,407.4 | 1,300.7 | |||||||||
Asia Pacific | 186.6 | 148.8 | 122.3 | |||||||||
Intra-entity revenues | (21.6 | ) | (26.0 | ) | (33.5 | ) | ||||||
Consolidated revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 | ||||||
Metric tons of finished product shipped: | ||||||||||||
North America | 517.4 | 517.5 | 462.0 | |||||||||
Europe | 310.8 | 330.4 | 317.3 | |||||||||
Asia Pacific | 35.1 | 29.4 | 26.9 | |||||||||
Intra-entity | (5.3 | ) | (4.7 | ) | (6.6 | ) | ||||||
Total metric tons of finished product shipped | 858.0 | 872.6 | 799.6 |
▪ | an improved mix of products sold increased revenues approximately $88.0 million. Automotive volumes were up significantly as shipments of ABS from our Lewisport facility continue to increase and truck trailer volumes increased 13% on favorable demand. These increases were partially offset by a 36% decrease in distribution volumes, which were replaced by automotive volumes in Lewisport, and a 6% decrease in building and construction volumes as we experienced choppiness in the housing market; |
▪ | improved rolling margins increased revenues approximately $65.0 million; and |
▪ | lower aluminum prices included in the invoiced prices of products sold decreased revenues approximately $133.0 million. |
▪ | a 12% increase in volumes and an improved mix of products sold increased revenues approximately $218.0 million. Automotive volumes were up over 200%, as commercial shipments from the first CALP in Lewisport ramped-up during the period. Distribution volumes increased 11% as 2017 sales were affected by an extended planned outage at our Lewisport facility as well as the strategic build of inventory in advance of that outage. Building and construction volumes increased 7% as a result of favorable demand and improved operating performance; |
▪ | higher aluminum prices included in the invoiced prices of products sold increased revenues approximately $206.0 million; and |
▪ | improved rolling margins increased revenues approximately $18.0 million. |
▪ | lower aluminum prices included in the invoiced prices of products sold decreased revenues approximately $76.0 million; |
▪ | a stronger average U.S. dollar unfavorably impacted the translation of euro-based revenues by approximately $55.0 million; and |
▪ | an improved mix of products sold offset a 6% decrease in volumes. Aerospace volumes increased 22% as demand patterns improved following a prolonged period of de-stocking. Automotive, heat exchanger and regional end-use volumes decreased 12%, 13% and 8%, respectively, on weaker demand due to lower automotive and industrial activity. |
▪ | higher aluminum prices included in the invoiced prices of products sold increased revenues approximately $49.0 million; |
▪ | a weaker average U.S. dollar favorably impacted the translation of euro-based revenues by approximately $46.0 million; |
▪ | a 4% increase in volumes increased revenues approximately $17.0 million. Recent multi-year supply agreements as well as customer model launches resulted in a 18% increase in automotive volumes. The impact of aerospace supply chain destocking in the first half of 2018 was more than offset by both a return to normal demand patterns in the third quarter of 2018 and the benefits from our multi-year supply agreements, resulting in a 2% increase in aerospace volumes; and |
▪ | lower rolling margins decreased revenues approximately $5.0 million. |
▪ | a 65% increase in aerospace volumes, partially offset by a 37% decrease in commercial plate volumes, increased revenues approximately $43.0 million; and |
▪ | lower aluminum prices included in the invoiced prices of products sold decreased revenues approximately $4.0 million. |
▪ | an increase in aerospace volumes increased revenues approximately $20.0 million; and |
▪ | higher aluminum prices included in the invoiced prices of products sold increased revenues approximately $7.0 million. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(in millions) | ||||||||||||
Segment income: | ||||||||||||
North America | $ | 259.8 | $ | 196.0 | $ | 88.0 | ||||||
Europe | 130.1 | 129.8 | 127.4 | |||||||||
Asia Pacific | 44.0 | 23.6 | 15.0 | |||||||||
Total segment income | 433.9 | 349.4 | 230.4 | |||||||||
Items excluded from segment income and included in gross profit: | ||||||||||||
Depreciation | (132.8 | ) | (128.1 | ) | (105.4 | ) | ||||||
Start-up costs | (5.1 | ) | (36.3 | ) | (33.0 | ) | ||||||
Other | 0.1 | (0.1) | 0.9 | |||||||||
Items included in segment income and excluded from gross profit: | ||||||||||||
Segment selling, general and administrative expenses | 131.0 | 125.3 | 112.2 | |||||||||
Realized (gains) losses on derivative financial instruments | (43.0 | ) | (24.5 | ) | 47.8 | |||||||
Other expense (income), net | 4.9 | (0.5 | ) | 8.5 | ||||||||
Gross profit | $ | 389.0 | $ | 285.2 | $ | 261.4 |
▪ | improved rolling margins and favorable metal spreads, which resulted from improved scrap availability and strategic metal purchasing decisions, increased segment income approximately $105.0 million; |
▪ | an improved mix of products sold increased segment income approximately $7.0 million; |
▪ | an unfavorable change in metal price lag compared to the prior year period decreased segment income approximately $31.0 million. 2018 metal lag was favorably impacted by a substantially higher Midwest Premium; and |
▪ | cost inflation, primarily from wages, more than offset productivity, decreasing segment income approximately $16.0 million. Favorable productivity in our continuous cast operations was largely offset by the absorption of certain costs that were classified as start-up expenses in the prior year period. |
▪ | improved rolling margins and favorable metal spreads, which resulted from rising aluminum prices, improved scrap availability and strategic metal purchasing decisions, increased segment income approximately $79.0 million; |
▪ | a favorable change in metal price lag compared to the prior year period, resulting from a substantially higher Midwest Premium, increased segment income approximately $42.4 million; |
▪ | an increase in volumes increased segment income approximately $20.0 million; and |
▪ | inflation and negative net productivity decreased segment income approximately $32.0 million. Our continuous cast operations delivered solid productivity gains and improved operational performance. However, these improvements were more than offset by wage inflation, significantly higher freight costs and unfavorable productivity at our Lewisport facility. Productivity at the Lewisport facility was affected by the automotive ramp-up, the absorption of costs previously considered start-up expense and a cost structure designed for a manufacturing rate at which the facility was not yet producing. |
▪ | an improved mix of products sold more than offset a 6% decrease in volumes, increasing segment income approximately $10.0 million; |
▪ | the net impact of currency changes increased segment income approximately $2.0 million; |
▪ | a favorable change in metal price lag compared to the prior year period increased segment income approximately $4.0 million; and |
▪ | cost inflation, primarily from wages, and unfavorable productivity decreased segment income approximately $16.0 million. |
▪ | productivity gains from improved operational stability and cost optimization more than offset inflation, resulting in increased segment income of approximately $6.0 million; |
▪ | higher volumes increased segment income approximately $2.0 million; |
▪ | the net impact of currency changes increased segment income approximately $2.0 million; |
▪ | favorable metal price lag compared to the prior year increased segment income approximately $1.3 million; and |
▪ | lower rolling margins, higher hardener costs and increased third-party slab costs, as the Rusal sanctions resulted in sourcing purchases from other suppliers. These factors decreased segment income approximately $9.0 million. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(in millions) | ||||||||||||
Net cash provided (used) by: | ||||||||||||
Operating activities | $ | 46.7 | $ | 22.3 | $ | (31.4 | ) | |||||
Investing activities | (126.7 | ) | (110.2 | ) | (210.7 | ) | ||||||
Financing activities | 27.1 | 97.7 | 290.5 |
▪ | a base rate determined by reference to the highest of (i) the rate which Deutsche Bank AG New York Branch announces as its prime lending rate, (ii) the overnight federal funds rate plus 0.50% and (iii) one-month LIBOR plus 1.00%, in each case plus 3.75%; or |
▪ | a LIBOR rate determined by reference to the London interbank offered rate for dollars for the relevant interest period, adjusted for statutory reserve requirements, plus 4.75%. The LIBOR rate will be subject to a 0.00% rate floor. |
▪ | in the case of borrowings in U.S. dollars, (a) a LIBOR determined by reference to the offered rate for deposits in dollars for the interest period relevant to such borrowing (the “Eurodollar Rate”), plus an applicable margin ranging from 1.50% to 2.00% based on availability under the ABL Facility or (b) a base rate determined by reference to the higher of (1) JPMorgan Chase Bank, N.A.’s prime lending rate and (2) the one month Eurodollar Rate, plus an applicable margin ranging from 0.50% to 1.00% based on excess availability under the ABL Facility; |
▪ | in the case of borrowings in euros, a EURIBOR determined by the administrative agent plus an applicable margin ranging from 1.50% to 2.00% based on excess availability under the ABL Facility; and |
▪ | in the case of borrowings in Sterling, a LIBOR determined by reference to the offered rate for deposits in Sterling for the interest period relevant to such borrowing, plus an applicable margin ranging from 1.50% to 2.00% based on excess availability under the ABL Facility. |
▪ | They do not reflect our cash expenditures or future requirements for capital expenditures or contractual commitments; |
▪ | They do not reflect changes in, or cash requirements for, working capital needs; |
▪ | They do not reflect interest expense or cash requirements necessary to service interest expense or principal payments under our outstanding indebtedness; |
▪ | They do not reflect certain tax payments that may represent a reduction in cash available to us; |
▪ | Although depreciation and amortization are non-cash charges, the assets being depreciated and amortized may have to be replaced in the future, and EBITDA and Adjusted EBITDA, including segment Adjusted EBITDA, do not reflect cash requirements for such replacements; and |
▪ | Other companies, including companies in our industry, may calculate these measures differently and, as the number of differences in the way companies calculate these measures increases, the degree of their usefulness as a comparative measure correspondingly decreases. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(in millions) | ||||||||||||
Adjusted EBITDA from continuing operations | $ | 388.1 | $ | 276.0 | $ | 200.6 | ||||||
Unrealized gains on derivative financial instruments | (35.2 | ) | 22.7 | 3.0 | ||||||||
Restructuring charges (i) | (4.6 | ) | (4.8 | ) | (2.9 | ) | ||||||
Currency exchange losses on debt | (0.2 | ) | (2.3 | ) | (2.5 | ) | ||||||
Stock-based compensation expense | (8.2 | ) | (9.2 | ) | (11.3 | ) | ||||||
Start-up costs | (7.6 | ) | (55.0 | ) | (73.6 | ) | ||||||
Favorable (unfavorable) metal price lag (ii) | 9.2 | 36.3 | (6.3 | ) | ||||||||
Loss on extinguishment of debt | — | (48.9 | ) | — | ||||||||
Impairment of amounts held in escrow related to the sale of the recycling business | — | — | (22.8 | ) | ||||||||
Other (iii) | (23.0 | ) | (3.5 | ) | (18.4 | ) | ||||||
EBITDA from continuing operations | 318.5 | 211.3 | 65.8 | |||||||||
Interest expense, net | (156.4 | ) | (144.7 | ) | (124.1 | ) | ||||||
Provision for income taxes | (31.3 | ) | (18.5 | ) | (40.4 | ) | ||||||
Depreciation and amortization from continuing operations | (142.6 | ) | (139.7 | ) | (115.7 | ) | ||||||
Income (loss) from discontinued operations, net of tax | — | — | 3.8 | |||||||||
Net loss | (11.8 | ) | (91.6 | ) | (210.6 | ) | ||||||
Depreciation and amortization | 142.6 | 139.7 | 115.7 | |||||||||
Provision for deferred income taxes | 7.1 | 2.0 | 32.3 | |||||||||
Stock-based compensation expense | 8.2 | 9.2 | 11.3 | |||||||||
Unrealized losses (gains) on derivative financial instruments | 35.2 | (23.1 | ) | (3.0 | ) | |||||||
Amortization of debt issuance costs | 9.1 | 5.9 | 2.8 | |||||||||
Loss on extinguishment of debt | — | 48.9 | — | |||||||||
Net gain on sale of discontinued operations | — | — | (4.5 | ) | ||||||||
Non-cash (gain) loss | — | (11.1 | ) | 22.8 | ||||||||
Other | 3.9 | 6.5 | 10.1 | |||||||||
Change in operating assets and liabilities: | ||||||||||||
Change in accounts receivable | (18.2 | ) | (45.7 | ) | (5.7 | ) | ||||||
Change in inventories | (2.7 | ) | (183.5 | ) | (58.4 | ) | ||||||
Change in other assets | (13.6 | ) | 9.9 | 3.9 | ||||||||
Change in accounts payable | (90.9 | ) | 84.7 | 33.7 | ||||||||
Change in accrued liabilities | (22.2 | ) | 70.5 | 18.2 | ||||||||
Net cash provided (used) by operating activities | $ | 46.7 | $ | 22.3 | $ | (31.4 | ) |
(i) | See Note 4, “Restructuring Charges,” to our audited consolidated financial statements included elsewhere in this annual report on Form 10-K. |
(ii) | Represents the financial impact of the timing difference between when aluminum prices included within our revenues are established and when aluminum purchase prices included in our cost of sales are established. This lag will, generally, increase our earnings and EBITDA in times of rising primary aluminum prices and decrease our earnings and EBITDA in times of declining primary aluminum prices; however, our use of derivative financial instruments seeks to reduce this impact. Metal price lag is net of the realized gains and losses from our derivative financial instruments. We exclude metal price lag from our determination of Adjusted EBITDA because it is not an indicator of the performance of our underlying operations. |
(iii) | Includes gains and losses on the disposal of assets, costs incurred in connection with proposed capital raising transactions, certain acquisition and disposition activities and other business development costs and in 2018 a gain from the resolution of the bankruptcy of our former recycling business (see Note 20, “Stockholders’ Equity” to our audited consolidated financial statements included elsewhere in this annual report on Form 10-K). |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
(in millions) | ||||||||||||
Revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 | ||||||
Hedged cost of metal | (1,807.9 | ) | (1,991.5 | ) | (1,664.7 | ) | ||||||
(Favorable) unfavorable metal price lag | (9.2 | ) | (36.3 | ) | 6.3 | |||||||
Commercial margin | $ | 1,558.8 | $ | 1,418.1 | $ | 1,198.9 |
Cash Payments Due by Period | |||||||||||||||||||
(in millions) | |||||||||||||||||||
Total | 2020 | 2021-2022 | 2023-2024 | After 2024 | |||||||||||||||
Long-term debt | $ | 1,982.1 | $ | 73.0 | $ | 387.1 | $ | 1,522.0 | $ | — | |||||||||
Interest on long-term debt obligations | 412.6 | 127.5 | 247.1 | 38.0 | — | ||||||||||||||
Estimated postretirement benefit payments | 23.0 | 2.8 | 5.1 | 4.8 | 10.3 | ||||||||||||||
Estimated pension benefit payments | 49.1 | 11.9 | 7.9 | 7.9 | 21.4 | ||||||||||||||
Finance lease obligations | 34.4 | 6.3 | 8.4 | 4.5 | 15.2 | ||||||||||||||
Operating lease obligations | 11.2 | 4.5 | 4.7 | 2.0 | — | ||||||||||||||
Estimated payments for asset retirement obligations | 8.5 | 0.2 | — | — | 8.3 | ||||||||||||||
Purchase obligations | 1,559.5 | 1,174.4 | 380.8 | 2.7 | 1.6 | ||||||||||||||
Total | $ | 4,080.4 | $ | 1,400.6 | $ | 1,041.1 | $ | 1,581.9 | $ | 56.8 |
Impact of | ||||||||
Fair | 10% Adverse | |||||||
Derivative | Value | Price Change | ||||||
Metal | $ | (8.7 | ) | $ | (28.2 | ) | ||
Energy | (0.5 | ) | (1.6 | ) | ||||
Currency | (3.9 | ) | (9.9 | ) |
Impact of | ||||||||
Fair | 10% Adverse | |||||||
Derivative | Value | Price Change | ||||||
Metal | $ | 28.0 | $ | (24.5 | ) | |||
Energy | (1.3 | ) | (1.6 | ) | ||||
Currency | (4.2 | ) | (3.1 | ) |
Index | Page Number |
Consolidated Balance Sheet as of December 31, 2019 and December 31, 2018 | |
Consolidated Statements of Comprehensive Loss for the years ended December 31, 2019, 2018 and 2017 | |
Consolidated Statements of Changes in Stockholders’ Equity (Deficit) for the years ended December 31, 2019, 2018 and 2017 | |
/s/ Sean M. Stack |
Sean M. Stack |
Chairman and Chief Executive Officer |
(Principal Executive Officer) |
/s/ Eric M. Rychel |
Eric M. Rychel |
Executive Vice President, Chief Financial Officer and Treasurer |
(Principal Financial Officer) |
December 31, | |||||||
ASSETS | 2019 | 2018 | |||||
Current Assets | |||||||
Cash and cash equivalents | $ | 54.6 | $ | 108.6 | |||
Accounts receivable, net | 322.7 | 308.8 | |||||
Inventories | 768.8 | 772.9 | |||||
Prepaid expenses and other current assets | 51.6 | 62.7 | |||||
Total Current Assets | 1,197.7 | 1,253.0 | |||||
Property, plant and equipment, net | 1,358.7 | 1,395.0 | |||||
Intangible assets, net | 30.4 | 32.5 | |||||
Deferred income taxes | 57.4 | 60.2 | |||||
Other long-term assets | 68.0 | 38.7 | |||||
Total Assets | $ | 2,712.2 | $ | 2,779.4 | |||
LIABILITIES AND STOCKHOLDERS’ DEFICIT | |||||||
Current Liabilities | |||||||
Accounts payable | $ | 279.5 | $ | 374.8 | |||
Accrued liabilities | 198.0 | 198.1 | |||||
Current portion of long-term debt | 72.9 | 21.9 | |||||
Total Current Liabilities | 550.4 | 594.8 | |||||
Long-term debt | 1,884.5 | 1,906.4 | |||||
Deferred revenue | 51.6 | 65.0 | |||||
Deferred income taxes | 0.5 | 0.9 | |||||
Accrued pension benefits | 185.3 | 163.7 | |||||
Accrued postretirement benefits | 29.4 | 29.6 | |||||
Other long-term liabilities | 71.7 | 46.1 | |||||
Total Long-Term Liabilities | 2,223.0 | 2,211.7 | |||||
Stockholders’ Deficit | |||||||
Common stock; par value $.01; 45,000,000 shares authorized; 32,525,615 and 32,380,867 shares issued at December 31, 2019 and 2018, respectively | 0.3 | 0.3 | |||||
Preferred stock; par value $.01; 1,000,000 shares authorized; none issued | — | — | |||||
Additional paid-in capital | 437.5 | 431.8 | |||||
Accumulated deficit | (304.0 | ) | (292.2 | ) | |||
Accumulated other comprehensive loss | (195.0 | ) | (167.0 | ) | |||
Total Stockholders’ Deficit | (61.2 | ) | (27.1 | ) | |||
Total Liabilities and Stockholders’ Deficit | $ | 2,712.2 | $ | 2,779.4 |
For the years ended December 31, | |||||||||||
2019 | 2018 | 2017 | |||||||||
Revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 | |||||
Cost of sales | 2,986.9 | 3,160.7 | 2,595.9 | ||||||||
Gross profit | 389.0 | 285.2 | 261.4 | ||||||||
Selling, general and administrative expenses | 208.4 | 213.7 | 219.2 | ||||||||
Restructuring charges | 4.6 | 4.8 | 2.9 | ||||||||
(Gains) losses on derivative financial instruments | (7.7 | ) | (47.0 | ) | 44.7 | ||||||
Other operating expense, net | 3.1 | 3.5 | 5.7 | ||||||||
Operating income (loss) | 180.6 | 110.2 | (11.1 | ) | |||||||
Interest expense, net | 156.4 | 144.7 | 124.1 | ||||||||
Debt extinguishment costs | — | 48.9 | — | ||||||||
Other expense (income), net | 4.7 | (10.3 | ) | 38.8 | |||||||
Income (loss) from continuing operations before income taxes | 19.5 | (73.1 | ) | (174.0 | ) | ||||||
Provision for income taxes | 31.3 | 18.5 | 40.4 | ||||||||
Loss from continuing operations | (11.8 | ) | (91.6 | ) | (214.4 | ) | |||||
Income from discontinued operations, net of tax | — | — | 3.8 | ||||||||
Net loss | $ | (11.8 | ) | $ | (91.6 | ) | $ | (210.6 | ) |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Net loss | $ | (11.8 | ) | $ | (91.6 | ) | $ | (210.6 | ) | |||
Other comprehensive (loss) income, before tax: | ||||||||||||
Currency translation adjustments | (10.7 | ) | (27.3 | ) | 82.0 | |||||||
Pension and other postretirement liability adjustments | (23.8 | ) | 2.2 | 2.7 | ||||||||
Other comprehensive (loss) income, before tax | (34.5 | ) | (25.1 | ) | 84.7 | |||||||
Income tax (benefit) expense related to items of other comprehensive (loss) income | (6.5 | ) | 1.4 | 1.7 | ||||||||
Other comprehensive (loss) income, net of tax | (28.0 | ) | (26.5 | ) | 83.0 | |||||||
Comprehensive loss | $ | (39.8 | ) | $ | (118.1 | ) | $ | (127.6 | ) |
For the years ended December 31, | |||||||||||
2019 | 2018 | 2017 | |||||||||
Operating activities | |||||||||||
Net loss | $ | (11.8 | ) | $ | (91.6 | ) | $ | (210.6 | ) | ||
Adjustments to reconcile net loss to net cash provided (used) by operating activities: | |||||||||||
Depreciation and amortization | 142.6 | 139.7 | 115.7 | ||||||||
Provision for deferred income taxes | 7.1 | 2.0 | 32.3 | ||||||||
Stock-based compensation expense | 8.2 | 9.2 | 11.3 | ||||||||
Unrealized losses (gains) on derivative financial instruments | 35.2 | (23.1 | ) | (3.0 | ) | ||||||
Amortization of debt issuance costs | 9.1 | 5.9 | 2.8 | ||||||||
Loss on extinguishment of debt | — | 48.9 | — | ||||||||
Net gain on sale of discontinued operations | — | — | (4.5 | ) | |||||||
Non-cash (gain) loss (see Note 20) | — | (11.1 | ) | 22.8 | |||||||
Other | 3.9 | 6.5 | 10.1 | ||||||||
Changes in operating assets and liabilities: | |||||||||||
Change in accounts receivable | (18.2 | ) | (45.7 | ) | (5.7 | ) | |||||
Change in inventories | (2.7 | ) | (183.5 | ) | (58.4 | ) | |||||
Change in other assets | (13.6 | ) | 9.9 | 3.9 | |||||||
Change in accounts payable | (90.9 | ) | 84.7 | 33.7 | |||||||
Change in accrued liabilities and deferred revenue | (22.2 | ) | 70.5 | 18.2 | |||||||
Net cash provided (used) by operating activities | 46.7 | 22.3 | (31.4 | ) | |||||||
Investing activities | |||||||||||
Payments for property, plant and equipment | (125.7 | ) | (108.2 | ) | (207.7 | ) | |||||
Other | (1.0 | ) | (2.0 | ) | (3.0 | ) | |||||
Net cash used by investing activities | (126.7 | ) | (110.2 | ) | (210.7 | ) | |||||
Financing activities | |||||||||||
Proceeds from revolving credit facilities | 195.5 | 295.3 | 575.1 | ||||||||
Payments on revolving credit facilities | (143.4 | ) | (355.1 | ) | (536.3 | ) | |||||
Proceeds from notes and term loans, inclusive of premiums and discounts | — | 1,483.0 | 263.8 | ||||||||
Payments on notes and term loans, including premiums | (11.0 | ) | (1,292.2 | ) | — | ||||||
Net payments on other long-term debt and finance leases | (12.1 | ) | (9.9 | ) | (6.4 | ) | |||||
Debt issuance costs | — | (21.0 | ) | (2.8 | ) | ||||||
Other | (1.9 | ) | (2.4 | ) | (2.9 | ) | |||||
Net cash provided by financing activities | 27.1 | 97.7 | 290.5 | ||||||||
Effect of exchange rate differences on cash, cash equivalents and restricted cash | (0.6 | ) | (2.2 | ) | 4.0 | ||||||
Net (decrease) increase in cash, cash equivalents and restricted cash | (53.5 | ) | 7.6 | 52.4 | |||||||
Cash, cash equivalents and restricted cash at beginning of period | 115.6 | 108.0 | 55.6 | ||||||||
Cash, cash equivalents and restricted cash at end of period | $ | 62.1 | $ | 115.6 | $ | 108.0 | |||||
Cash and cash equivalents | $ | 54.6 | $ | 108.6 | $ | 102.4 | |||||
Restricted cash (included in “Prepaid expenses and other current assets”) | 7.5 | 7.0 | 5.6 | ||||||||
Cash, cash equivalents and restricted cash | $ | 62.1 | $ | 115.6 | $ | 108.0 |
Common stock | Additional paid-in capital | Retained earnings (accumulated deficit) | Accumulated other comprehensive loss | Total stockholders’ equity (deficit) | |||||||||||||||
Balance at January 1, 2017 | $ | 0.3 | $ | 428.0 | $ | 11.8 | $ | (223.5 | ) | $ | 216.6 | ||||||||
Net loss | — | — | (210.6 | ) | — | (210.6 | ) | ||||||||||||
Other comprehensive income | — | — | — | 83.0 | 83.0 | ||||||||||||||
Stock-based compensation activity | — | 8.3 | — | — | 8.3 | ||||||||||||||
Adoption of accounting standard | — | — | (4.7 | ) | — | (4.7 | ) | ||||||||||||
Other | — | — | 0.1 | — | 0.1 | ||||||||||||||
Balance at December 31, 2017 | $ | 0.3 | $ | 436.3 | $ | (203.4 | ) | $ | (140.5 | ) | $ | 92.7 | |||||||
Net loss | — | — | (91.6 | ) | — | (91.6 | ) | ||||||||||||
Other comprehensive loss | — | — | — | (26.5 | ) | (26.5 | ) | ||||||||||||
Dividend (see Note 20) | — | (11.3 | ) | — | — | (11.3 | ) | ||||||||||||
Stock-based compensation activity | — | 6.8 | — | — | 6.8 | ||||||||||||||
Adoption of accounting standard | — | — | 2.8 | — | 2.8 | ||||||||||||||
Balance at December 31, 2018 | $ | 0.3 | $ | 431.8 | $ | (292.2 | ) | $ | (167.0 | ) | $ | (27.1 | ) | ||||||
Net loss | — | — | (11.8 | ) | — | (11.8 | ) | ||||||||||||
Other comprehensive loss | — | — | — | (28.0 | ) | (28.0 | ) | ||||||||||||
Stock-based compensation activity | — | 5.7 | — | — | 5.7 | ||||||||||||||
Balance at December 31, 2019 | $ | 0.3 | $ | 437.5 | $ | (304.0 | ) | $ | (195.0 | ) | $ | (61.2 | ) |
1. | BASIS OF PRESENTATION |
2. | SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Balance at beginning of the period | $ | 0.1 | $ | 0.4 | $ | 0.3 | ||||||
Expenses for uncollectible accounts, net of recoveries | 0.2 | — | 0.1 | |||||||||
Receivables written off against the valuation reserve | (0.3 | ) | (0.3 | ) | — | |||||||
Balance at end of the period | $ | — | $ | 0.1 | $ | 0.4 |
Buildings and improvements | 5 - 38 years | |
Production equipment and machinery | 2 - 25 years | |
Office furniture, equipment and other | 3 - 10 years |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Capitalized interest | $ | 1.0 | $ | 1.2 | $ | 8.4 |
▪ | In-use: The highest and best use of the asset is in-use if the asset would provide maximum value to market participants principally through its use in combination with other assets as a group (as installed or otherwise configured for use). |
▪ | In-exchange: The highest and best use of the asset is in-exchange if the asset would provide maximum value to market participants principally on a stand-alone basis. |
2019 | 2018 | |||||||
(Decrease) | ||||||||
Consolidated Statement of Operations | ||||||||
Revenues | $ | (2.1 | ) | $ | (2.0 | ) | ||
Cost of goods sold | (1.6 | ) | (1.7 | ) |
For the year ended December 31, 2019 | ||||||||||||||||||||
North America | Europe | Asia Pacific | Intra-entity sales | Total | ||||||||||||||||
Aerospace | $ | — | $ | 365.7 | $ | 146.0 | $ | (5.2 | ) | $ | 506.5 | |||||||||
Automotive | 457.8 | 321.6 | — | (16.4 | ) | 763.0 | ||||||||||||||
Building and construction | 758.8 | 94.3 | — | — | 853.1 | |||||||||||||||
Distribution | 309.4 | 66.4 | 35.4 | — | 411.2 | |||||||||||||||
Heat exchanger | — | 216.3 | — | — | 216.3 | |||||||||||||||
Regional plate and sheet | — | 146.1 | — | — | 146.1 | |||||||||||||||
Truck trailer | 233.4 | 23.4 | — | — | 256.8 | |||||||||||||||
Other | 175.6 | 42.1 | 5.2 | — | 222.9 | |||||||||||||||
$ | 1,935.0 | $ | 1,275.9 | $ | 186.6 | $ | (21.6 | ) | $ | 3,375.9 |
For the year ended December 31, 2018 | ||||||||||||||||||||
North America | Europe | Asia Pacific | Intra-entity sales | Total | ||||||||||||||||
Aerospace | $ | — | 293.3 | $ | 85.1 | — | $ | 378.4 | ||||||||||||
Automotive | 221.0 | 400.8 | — | (25.0 | ) | 596.8 | ||||||||||||||
Building and construction | 834.6 | — | — | — | 834.6 | |||||||||||||||
Distribution | 465.0 | — | 61.6 | (0.8 | ) | 525.8 | ||||||||||||||
Heat Exchanger | — | 263.9 | — | — | 263.9 | |||||||||||||||
Regional Plate and Sheet | — | 397.5 | — | — | 397.5 | |||||||||||||||
Truck Trailer | 194.0 | — | — | — | 194.0 | |||||||||||||||
Other | 201.1 | 51.9 | 2.1 | (0.2 | ) | 254.9 | ||||||||||||||
$ | 1,915.7 | $ | 1,407.4 | $ | 148.8 | $ | (26.0 | ) | $ | 3,445.9 |
For the years ended December 31, | ||||||||
2019 | 2018 | |||||||
Balance at the beginning of the period | $ | 81.9 | $ | 21.4 | ||||
Payments received | 8.6 | 78.0 | ||||||
Revenue recognized | (24.0 | ) | (18.8 | ) | ||||
Adoption of ASC 606 | — | 1.6 | ||||||
Currency and other | (0.1 | ) | (0.3 | ) | ||||
Balance at the end of the period (a) | $ | 66.4 | $ | 81.9 |
December 31, | |||||||
2019 | 2018 | ||||||
Raw materials | $ | 293.4 | $ | 283.8 | |||
Work in process | 291.0 | 284.5 | |||||
Finished goods | 145.6 | 169.1 | |||||
Supplies | 38.8 | 35.5 | |||||
Total inventories | $ | 768.8 | $ | 772.9 |
December 31, | |||||||
2019 | 2018 | ||||||
Land | $ | 95.5 | $ | 94.2 | |||
Buildings and improvements | 407.3 | 395.6 | |||||
Production equipment and machinery | 1,489.5 | 1,456.8 | |||||
Office furniture and computer software and equipment | 140.0 | 129.8 | |||||
Construction work-in-progress | 58.5 | 41.7 | |||||
Property, plant and equipment | 2,190.8 | 2,118.1 | |||||
Accumulated depreciation | (832.1 | ) | (723.1 | ) | |||
Property, plant and equipment, net | $ | 1,358.7 | $ | 1,395.0 |
For the years ended December 31, | |||||||||||
2019 | 2018 | 2017 | |||||||||
Depreciation expense included within “Selling, general and administrative expenses” | $ | 5.9 | $ | 9.5 | $ | 8.2 | |||||
Depreciation expense included within “Cost of sales” | 129.2 | 128.1 | 105.4 | ||||||||
Repair and maintenance expense | 114.6 | 105.0 | 95.5 |
For the year ended | ||||
December 31, 2019 | ||||
Operating lease expense | $ | 4.8 | ||
Finance lease expense | ||||
Amortization of right-of-use assets | $ | 5.3 | ||
Interest on lease liabilities | 1.1 | |||
Total finance lease expense | $ | 6.4 | ||
Short term lease expense | $ | 1.9 |
For the year ended | ||||
December 31, 2019 | ||||
Cash paid for amounts included in the measurement of liabilities: | ||||
Operating cash flows from operating leases | $ | (5.0 | ) | |
Operating cash flows from finance leases | (1.0 | ) | ||
Financing cash flows from finance leases | (5.0 | ) | ||
Right-of-use assets obtained in exchange for lease obligations: | ||||
Operating leases | $ | 3.3 | ||
Finance leases | 20.7 |
December 31, 2019 | ||||
Operating leases | ||||
Operating lease right-of-use assets (a) | $ | 9.6 | ||
Current operating lease liabilities (a) | $ | 4.1 | ||
Long-term operating lease liabilities (a) | 6.2 | |||
Total operating lease liabilities | $ | 10.3 | ||
Finance leases | ||||
Finance lease right-of-use asset, gross | $ | 35.0 | ||
Finance lease right-of-use asset, accumulated amortization | (10.3 | ) | ||
Finance lease right-of-use asset, net (a) | $ | 24.7 | ||
Current finance lease liabilities (a) | $ | 5.0 | ||
Long-term finance lease liabilities (a) | 20.1 | |||
Total finance lease liabilities | $ | 25.1 | ||
Weighted average remaining lease term | ||||
Operating leases | 3.2 years | |||
Finance leases | 9.5 years | |||
Weighted average discount rate | ||||
Operating leases | 5.8 | % | ||
Finance leases | 5.9 | % |
Operating Leases | Finance Leases | |||||||
Period ending December 31, | ||||||||
2020 | $ | 4.5 | $ | 6.3 | ||||
2021 | 3.3 | 4.7 | ||||||
2022 | 1.4 | 3.6 | ||||||
2023 | 1.2 | 2.5 | ||||||
2024 | 0.8 | 2.0 | ||||||
Thereafter | — | 15.2 | ||||||
Total lease payments | 11.2 | 34.3 | ||||||
Less imputed interest | (0.9 | ) | (9.2 | ) | ||||
Total | $ | 10.3 | $ | 25.1 |
December 31, 2019 | December 31, 2018 | |||||||||||||||||||||||||
Gross | Gross | |||||||||||||||||||||||||
carrying | Accumulated | Net | Average | carrying | Accumulated | Net | ||||||||||||||||||||
amount | amortization | amount | life | amount | amortization | amount | ||||||||||||||||||||
Trade name | $ | 15.9 | $ | — | $ | 15.9 | Indefinite | $ | 15.9 | $ | — | $ | 15.9 | |||||||||||||
Technology | 5.9 | (2.3 | ) | 3.6 | 25 years | 5.9 | (2.1 | ) | 3.8 | |||||||||||||||||
Customer relationships | 28.3 | (17.4 | ) | 10.9 | 15 years | 28.3 | (15.5 | ) | 12.8 | |||||||||||||||||
Total | $ | 50.1 | $ | (19.7 | ) | $ | 30.4 | 17 years | $ | 50.1 | $ | (17.6 | ) | $ | 32.5 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Amortization expense | $ | 2.1 | $ | 2.1 | $ | 2.1 |
2020 | $ | 2.1 | |
2021 | 2.1 | ||
2022 | 2.1 | ||
2023 | 2.1 | ||
2024 | 2.1 | ||
Total | $ | 10.5 |
December 31, | |||||||
2019 | 2018 | ||||||
Employee-related costs | $ | 64.3 | $ | 67.8 | |||
Accrued professional fees | 23.6 | 11.1 | |||||
Accrued interest | 21.8 | 31.5 | |||||
Accrued capital expenditures | 15.8 | 20.4 | |||||
Accrued taxes | 15.5 | 21.2 | |||||
Deferred revenue | 14.7 | 16.8 | |||||
Derivative financial instruments | 13.1 | 4.8 | |||||
Other liabilities | 29.2 | 24.5 | |||||
Total accrued liabilities | $ | 198.0 | $ | 198.1 |
December 31, | |||||||
2019 | 2018 | ||||||
Accrued environmental and ARO liabilities | $ | 27.2 | $ | 26.7 | |||
Finance lease obligations | 20.1 | — | |||||
Employee-related costs | 15.9 | 14.6 | |||||
Operating lease obligations | 6.2 | — | |||||
Derivative financial instruments | 0.5 | 2.4 | |||||
Other long-term liabilities | 1.8 | 2.4 | |||||
Total other long-term liabilities | $ | 71.7 | $ | 46.1 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Balance at the beginning of the period | $ | 6.8 | $ | 6.1 | $ | 4.7 | ||||||
Revisions and liabilities incurred | — | 1.0 | 1.2 | |||||||||
Accretion expense | 0.1 | 0.1 | 0.1 | |||||||||
Payments | (0.1 | ) | (0.3 | ) | — | |||||||
Translation and other charges | — | (0.1 | ) | 0.1 | ||||||||
Balance at the end of the period | $ | 6.8 | $ | 6.8 | $ | 6.1 |
December 31, | |||||||
2019 | 2018 | ||||||
ABL Facility | $ | 304.9 | $ | 253.7 | |||
First Lien Term Loan due 2023 ("Term Loan Facility"), net of discount and deferred issuance costs of $18.5 and $24.3 at December 31, 2019 and 2018, respectively | 1,065.0 | 1,070.2 | |||||
10.75% Senior Secured Junior Priority Notes due 2023 ("2023 Junior Priority Notes"), net of discount and deferred issuance costs of $5.8 and $7.5 at December 31, 2019 and 2018, respectively | 394.2 | 392.5 | |||||
Exchangeable Notes, net of discount of $0.1 and $0.2 at December 31, 2019 and 2018, respectively | 44.7 | 44.6 | |||||
Zhenjiang Term Loans, net of discount of $0.3 and $0.4 at December 31, 2019 and 2018, respectively | 148.6 | 157.2 | |||||
Other | — | 10.1 | |||||
Total debt | 1,957.4 | 1,928.3 | |||||
Less: Current portion of long-term debt | 72.9 | 21.9 | |||||
Total long-term debt | $ | 1,884.5 | $ | 1,906.4 |
Debt | |||
2020 | $ | 73.0 | |
2021 | 36.8 | ||
2022 | 350.3 | ||
2023 | 1,484.9 | ||
2024 | 37.1 | ||
After 2024 | — | ||
Total | $ | 1,982.1 |
▪ | a base rate determined by reference to the highest of (i) the rate which Deutsche Bank AG New York Branch announces as its prime lending rate, (ii) the overnight federal funds rate plus 0.50% and (iii) one-month LIBOR plus 1.00%, in each case plus 3.75%; or |
▪ | a LIBOR rate determined by reference to the London interbank offered rate for dollars for the relevant interest period, adjusted for statutory reserve requirements, plus 4.75%. The LIBOR rate will be subject to a 0.00% rate floor. |
▪ | in the case of borrowings in U.S. dollars, (a) a LIBOR determined by reference to the offered rate for deposits in dollars for the interest period relevant to such borrowing (the “Eurodollar Rate”), plus an applicable margin ranging from 1.50% to 2.00% based on availability under the ABL Facility or (b) a base rate determined by reference to the higher of (1) JPMorgan Chase Bank, N.A.’s prime lending rate and (2) the one month Eurodollar Rate, plus an applicable margin ranging from 0.50% to 1.00% based on excess availability under the ABL Facility; |
▪ | in the case of borrowings in euros, a EURIBOR determined by the administrative agent plus an applicable margin ranging from 1.50% to 2.00% based on excess availability under the ABL Facility; and |
▪ | in the case of borrowings in Sterling, a LIBOR determined by reference to the offered rate for deposits in Sterling for the interest period relevant to such borrowing, plus an applicable margin ranging from 1.50% to 2.00% based on excess availability under the ABL Facility. |
▪ | repay loans extended by the shareholder of Aleris Zhenjiang prior to repaying loans under the China Loan Facility or make the China Loan Facility junior to any other debts incurred of the same class for the project; |
▪ | distribute any dividend or bonus to the shareholder of Aleris Zhenjiang before fully repaying the loans under the China Loan Facility; |
▪ | dispose of any assets in a manner that will materially impair its ability to repay debts; |
▪ | provide guarantees to third parties above a certain threshold that use assets that are financed by the China Loan Facility; |
▪ | permit any individual investor or key management personnel changes that result in a material adverse effect; |
▪ | use any proceeds from the China Loan Facility for any purpose other than as set forth therein; and |
▪ | enter into additional financing to expand or increase the production capacity of the project. |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Company match of employee contributions | $ | 6.0 | $ | 5.9 | $ | 5.4 | ||||||
Supplemental employer contributions | 1.5 | 1.5 | 1.3 |
U.S. Pension Benefits | ||||||||||||
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Service cost | $ | 4.3 | $ | 4.5 | $ | 3.9 | ||||||
Interest cost | 6.5 | 5.8 | 5.8 | |||||||||
Amortization of net loss | 2.6 | 1.9 | 1.9 | |||||||||
Amortization of prior service cost | 0.2 | 0.2 | 0.2 | |||||||||
Expected return on plan assets | (9.1 | ) | (10.3 | ) | (10.2 | ) | ||||||
Net periodic benefit cost | $ | 4.5 | $ | 2.1 | $ | 1.6 |
Non-U.S. Pension Benefits | ||||||||||||
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Service cost | $ | 2.3 | $ | 2.5 | $ | 2.5 | ||||||
Interest cost | 2.1 | 2.1 | 1.8 | |||||||||
Amortization of net loss | 2.4 | 2.7 | 3.0 | |||||||||
Net periodic benefit cost | $ | 6.7 | $ | 7.3 | $ | 7.3 |
U.S. Pension Benefits | Non-U.S. Pension Benefits | |||||||||||||||
For the years ended December 31, | For the years ended December 31, | |||||||||||||||
2019 | 2018 | 2019 | 2018 | |||||||||||||
Change in projected benefit obligations | ||||||||||||||||
Projected benefit obligation at beginning of period | $ | 174.6 | $ | 188.8 | $ | 125.7 | $ | 130.3 | ||||||||
Plan amendments | 1.0 | — | — | — | ||||||||||||
Service cost | 4.3 | 4.5 | 2.3 | 2.5 | ||||||||||||
Interest cost | 6.5 | 5.8 | 2.1 | 2.1 | ||||||||||||
Actuarial loss (gain) | 20.8 | (12.5 | ) | 20.7 | (0.6 | ) | ||||||||||
Expenses paid | (2.2 | ) | (2.0 | ) | — | — | ||||||||||
Benefits paid | (10.2 | ) | (10.0 | ) | (3.4 | ) | (3.7 | ) | ||||||||
Plan settlements | — | — | — | (0.7 | ) | |||||||||||
Translation and other | — | — | (2.4 | ) | (4.2 | ) | ||||||||||
Projected benefit obligation at end of period | $ | 194.8 | $ | 174.6 | $ | 145.0 | $ | 125.7 | ||||||||
Change in plan assets | ||||||||||||||||
Fair value of plan assets at beginning of period | $ | 129.7 | $ | 143.6 | $ | 3.1 | $ | 1.3 | ||||||||
Employer contributions | 5.1 | 7.0 | 3.7 | 4.7 | ||||||||||||
Actual return on plan assets | 25.0 | (8.9 | ) | 0.2 | — | |||||||||||
Expenses paid | (2.2 | ) | (2.0 | ) | — | — | ||||||||||
Benefits paid | (10.2 | ) | (10.0 | ) | (3.4 | ) | (3.7 | ) | ||||||||
Plan settlements | — | — | — | (0.7 | ) | |||||||||||
Translation and other | — | — | — | 1.5 | ||||||||||||
Fair value of plan assets at end of period | $ | 147.4 | $ | 129.7 | $ | 3.6 | $ | 3.1 | ||||||||
Net amount recognized | $ | (47.4 | ) | $ | (44.9 | ) | $ | (141.4 | ) | $ | (122.6 | ) |
U.S. Pension Benefits | Non-U.S. Pension Benefits | |||||||||||||||
December 31, | December 31, | |||||||||||||||
2019 | 2018 | 2019 | 2018 | |||||||||||||
Accrued liabilities | $ | — | $ | — | $ | (3.5 | ) | $ | (3.8 | ) | ||||||
Accrued pension benefits | (47.4 | ) | (44.9 | ) | (137.9 | ) | (118.8 | ) | ||||||||
Net amount recognized | $ | (47.4 | ) | $ | (44.9 | ) | $ | (141.4 | ) | $ | (122.6 | ) | ||||
Amounts recognized in accumulated other comprehensive loss (before tax) consist of: | ||||||||||||||||
Net actuarial loss | $ | 44.9 | $ | 42.6 | $ | 57.0 | $ | 39.5 | ||||||||
Net prior service cost | 2.1 | 1.3 | — | — | ||||||||||||
$ | 47.0 | $ | 43.9 | $ | 57.0 | $ | 39.5 | |||||||||
Amortization expected to be recognized during next fiscal year (before tax): | ||||||||||||||||
Amortization of net actuarial loss | $ | (2.6 | ) | $ | (3.7 | ) | ||||||||||
Amortization of net prior service cost | (0.3 | ) | — | |||||||||||||
$ | (2.9 | ) | $ | (3.7 | ) | |||||||||||
Additional Information | ||||||||||||||||
Accumulated benefit obligation for all defined benefit pension plans | $ | 194.4 | $ | 174.2 | $ | 142.1 | $ | 123.2 | ||||||||
For defined benefit pension plans with projected benefit obligations in excess of plan assets: | ||||||||||||||||
Aggregate projected benefit obligation | 194.8 | 174.6 | 145.0 | 124.7 | ||||||||||||
Aggregate fair value of plan assets | 147.4 | 129.8 | 3.6 | 2.0 | ||||||||||||
For defined benefit pension plans with accumulated benefit obligations in excess of plan assets: | ||||||||||||||||
Aggregate accumulated benefit obligation | 194.4 | 174.2 | 141.4 | 120.5 | ||||||||||||
Aggregate fair value of plan assets | 147.4 | 129.8 | 2.8 | — | ||||||||||||
Projected employer contributions for 2020 | 8.3 | 0.1 |
U.S. Pension Benefits | |||||||||
As of December 31, | |||||||||
2019 | 2018 | 2017 | |||||||
Discount rate | 3.1 | % | 4.2 | % | 3.5 | % |
Non-U.S. Pension Benefits | |||||||||
As of December 31, | |||||||||
2019 | 2018 | 2017 | |||||||
Discount rate | 1.5 | % | 2.2 | % | 2.1 | % | |||
Rate of compensation increases, if applicable | 3.0 | 3.0 | 3.0 |
U.S. Pension Benefits | ||||||
For the years ended December 31, | ||||||
2019 | 2018 | 2017 | ||||
Discount rates | 3.8% - 4.3% | 3.2% - 3.7% | 3.3% - 4.4% | |||
Expected return on plan assets | 7.2 | 7.3 | 7.8 |
Non-U.S. Pension Benefits | ||||||
For the years ended December 31, | ||||||
2019 | 2018 | 2017 | ||||
Discount rates | 1.7% - 2.4% | 1.6% - 2.3% | 1.5% - 2.0% | |||
Expected return on plan assets | 3.0 | 3.0 | 2.5 | |||
Rate of compensation increase | 3.0 | 3.0 | 3.0 |
Percentage of Plan Assets | |||||||||
2019 | 2018 | Target Allocation | |||||||
Cash | 1 | % | 1 | % | — | % | |||
Equity | 53 | 49 | 53 | ||||||
Fixed income | 35 | 36 | 37 | ||||||
Real estate | 9 | 12 | 10 | ||||||
Other | 2 | 2 | — | ||||||
Total | 100 | % | 100 | % | 100 | % |
Fair Value Measurements at December 31, 2019 Using: | ||||||||||||||||
Quoted Prices in | Significant | Significant | ||||||||||||||
Active Markets for | Observable | Unobservable | ||||||||||||||
Identical Assets | Inputs | Inputs | ||||||||||||||
Asset Class: | Fair Value | (Level 1) | (Level 2) | (Level 3) | ||||||||||||
Cash and Plan Receivables | $ | 1.1 | $ | 1.1 | $ | — | $ | — | ||||||||
Registered Investment Companies: | ||||||||||||||||
Large U.S. Equity | 18.5 | 18.5 | — | — | ||||||||||||
Small / Mid U.S. Equity | 6.7 | 6.7 | — | — | ||||||||||||
International Equity | 14.0 | 14.0 | — | — | ||||||||||||
Other | 3.6 | — | 3.6 | — | ||||||||||||
Total assets in the fair value hierarchy | 43.9 | $ | 40.3 | $ | 3.6 | $ | — | |||||||||
Commingled and Limited Partnership Funds measured at NAV (a): | ||||||||||||||||
Hedged Equity | 18.0 | |||||||||||||||
Core Real Estate | 13.8 | |||||||||||||||
International Large Cap Equity | 12.2 | |||||||||||||||
Core Fixed Income | 53.5 | |||||||||||||||
Small Cap Value Equity | 9.6 | |||||||||||||||
Total assets | $ | 151.0 |
Fair Value Measurements at December 31, 2018 Using: | ||||||||||||||||
Quoted Prices in | Significant | Significant | ||||||||||||||
Active Markets for | Observable | Unobservable | ||||||||||||||
Identical Assets | Inputs | Inputs | ||||||||||||||
Asset Class: | Fair Value | (Level 1) | (Level 2) | (Level 3) | ||||||||||||
Cash | $ | 1.1 | $ | 1.1 | $ | — | $ | — | ||||||||
Registered Investment Companies: | ||||||||||||||||
Large U.S. Equity | 13.5 | 13.5 | — | — | ||||||||||||
Small / Mid U.S. Equity | 4.7 | 4.7 | — | — | ||||||||||||
International Equity | 11.8 | 11.8 | — | — | ||||||||||||
Other | 3.0 | — | 3.0 | — | ||||||||||||
Total assets in the fair value hierarchy | 34.1 | $ | 31.1 | $ | 3.0 | $ | — | |||||||||
Commingled and Limited Partnership Funds measured at NAV (a): | ||||||||||||||||
Hedged Equity | 16.3 | |||||||||||||||
Core Real Estate | 15.6 | |||||||||||||||
International Large Cap Equity | 10.3 | |||||||||||||||
Core Fixed Income | 47.4 | |||||||||||||||
Small Cap Value Equity | 9.1 | |||||||||||||||
Total assets | $ | 132.8 |
▪ | Registered investment companies—These investments are valued at quoted prices from an active market which represents the net asset value of shares at year-end and are categorized within Level 1 of the fair value hierarchy. |
▪ | Commingled and limited partnership funds—These investments are valued at the net asset value (“NAV”) of units held or ownership interest in partners’ capital at year-end. NAV is determined by dividing the fair value of the fund’s net assets by its units outstanding at the valuation date. Partnership interests are also based on the net asset fair value |
▪ | Hedged Equity—Hedged equity funds are primarily comprised of shares or units in other investment companies or trusts. Trading positions are valued in the investment funds at fair value. |
▪ | Core Real Estate—Core real estate funds are composed primarily of real estate investments owned directly or through partnership interests and mortgage loans on income-producing real estate. |
▪ | International Large Cap Equity—International large cap equity funds invest in equity securities of companies ordinarily located outside the U.S. and Canada. |
▪ | Core Fixed Income—Core fixed income funds primarily invest in fixed income securities. |
▪ | Small Cap Value Equity—Limited partnership invested primarily in equity securities of small capitalization companies. |
U.S. | Non-U.S. | |||||||
Pension Benefits | Pension Benefits | |||||||
2020 | $ | 11.7 | $ | 3.6 | ||||
2021 | 11.9 | 3.7 | ||||||
2022 | 11.4 | 4.2 | ||||||
2023 | 11.7 | 3.8 | ||||||
2024 | 11.5 | 4.1 | ||||||
2025 - 2029 | 55.8 | 21.4 |
For the years ended December 31, | ||||||||
2019 | 2018 | |||||||
Change in benefit obligations | ||||||||
Benefit obligation at beginning of period | $ | 32.5 | $ | 37.5 | ||||
Service cost | 0.3 | 0.3 | ||||||
Interest cost | 1.2 | 1.1 | ||||||
Benefits paid | (3.4 | ) | (4.4 | ) | ||||
Employee contributions | 1.2 | 1.0 | ||||||
Medicare subsidies received | 0.2 | 0.2 | ||||||
Actuarial gain | — | (3.2 | ) | |||||
Benefit obligation at end of period | $ | 32.0 | $ | 32.5 | ||||
Change in plan assets | ||||||||
Fair value of plan assets at beginning of period | $ | — | $ | — | ||||
Employer contributions | 2.0 | 3.2 | ||||||
Employee contributions | 1.2 | 1.0 | ||||||
Medicare subsidies received | 0.2 | 0.2 | ||||||
Benefits paid | (3.4 | ) | (4.4 | ) | ||||
Fair value of plan assets at end of period | $ | — | $ | — | ||||
Net amount recognized | $ | (32.0 | ) | $ | (32.5 | ) |
December 31, | ||||||||
2019 | 2018 | |||||||
Accrued liabilities | $ | (2.6 | ) | $ | (2.9 | ) | ||
Accrued postretirement benefits | (29.4 | ) | (29.6 | ) | ||||
Net amount recognized | $ | (32.0 | ) | $ | (32.5 | ) | ||
Amounts recognized in accumulated other comprehensive loss (before tax) consist of: | ||||||||
Net actuarial gain | $ | (4.4 | ) | $ | (5.4 | ) | ||
Net prior service cost | 2.8 | 3.0 | ||||||
$ | (1.6 | ) | $ | (2.4 | ) | |||
Amortization expected to be recognized during next fiscal year (before tax): | ||||||||
Amortization of net actuarial gain | $ | 0.5 | ||||||
Amortization of prior service cost | (0.2 | ) | ||||||
$ | 0.3 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Service cost | $ | 0.3 | $ | 0.3 | $ | 0.2 | ||||||
Interest cost | 1.2 | 1.1 | 1.1 | |||||||||
Amortization of prior service cost | 0.2 | 0.2 | — | |||||||||
Amortization of net gain | (1.0 | ) | (0.7 | ) | (0.5 | ) | ||||||
Net postretirement benefit expense | $ | 0.7 | $ | 0.9 | $ | 0.8 |
For the years ended December 31, | |||||||||
2019 | 2018 | 2017 | |||||||
Discount rates | 3.7% - 4.3% | 3.0% - 3.7% | 3.1% - 4.3% | ||||||
Discount rate used to determine end of period benefit obligations | 3.1 | % | 4.1 | % | 3.4 | % | |||
Health care cost trend rate assumed for next year | 6.1 | % | 6.9 | % | 7.4 | % | |||
Ultimate trend rate | 4.5 | % | 4.5 | % | 4.5 | % | |||
Year rate reaches ultimate trend rate | 2037 | 2037 | 2037 |
1% increase | 1% decrease | |||||||
Effect on total service and interest components | $ | 0.1 | $ | (0.1 | ) | |||
Effect on postretirement benefit obligations | 1.7 | (1.4 | ) |
Gross Benefit Payment | Net of Medicare Part D Subsidy | |||||||
2020 | $ | 2.8 | $ | 2.6 | ||||
2021 | 2.6 | 2.4 | ||||||
2022 | 2.5 | 2.4 | ||||||
2023 | 2.4 | 2.2 | ||||||
2024 | 2.4 | 2.2 | ||||||
2025 - 2029 | 10.3 | 9.7 |
Weighted | Weighted average | Weighted | |||||||||||
average | remaining | average | |||||||||||
exercise price | contractual | grant date | |||||||||||
Service-based options | Options | per option | term in years | fair value | |||||||||
Outstanding at January 1, 2019 | 3,431,920 | $ | 20.93 | $ | 9.32 | ||||||||
Exercised | (5,899 | ) | 16.87 | 8.28 | |||||||||
Forfeited | (84,924 | ) | 21.75 | 9.93 | |||||||||
Outstanding at December 31, 2019 | 3,341,097 | $ | 20.92 | 4.7 | $ | 9.31 | |||||||
Options exercisable at December 31, 2019 | 3,341,097 | $ | 20.92 | 4.7 | $ | 9.31 |
For the year ended December 31, 2017 | |||
Weighted average expected option life in years | 5.5 | ||
Weighted average grant date fair value | $7.78 | ||
Risk-free interest rate | 2.1 | % | |
Equity volatility factor | 50 | % | |
Dividend yield | — | % | |
Intrinsic value of options exercised | N/A |
Weighted | |||||||
average | |||||||
grant date | |||||||
Restricted Stock Units | Shares | fair value | |||||
Outstanding at January 1, 2019 | 260,051 | $ | 17.00 | ||||
Vested | (252,376 | ) | 17.00 | ||||
Forfeited | (7,675 | ) | $ | 17.00 | |||
Outstanding at December 31, 2019 | — |
Fair Value of Derivatives as of December 31, | ||||||||||||||||
2019 | 2018 | |||||||||||||||
Derivatives by Type | Asset | Liability | Asset | Liability | ||||||||||||
Metal | $ | 3.6 | $ | (12.3 | ) | $ | 52.3 | $ | (24.3 | ) | ||||||
Energy | 0.3 | (0.8 | ) | 0.2 | (1.6 | ) | ||||||||||
Currency | 0.1 | (4.0 | ) | 0.4 | (4.5 | ) | ||||||||||
Interest Rate | — | — | — | (0.4 | ) | |||||||||||
Total | 4.0 | (17.1 | ) | 52.9 | (30.8 | ) | ||||||||||
Effect of counterparty netting | (3.5 | ) | 3.5 | (23.5 | ) | 23.5 | ||||||||||
Effect of cash collateral | — | — | — | 0.2 | ||||||||||||
Net derivatives as classified in the balance sheet | $ | 0.5 | $ | (13.6 | ) | $ | 29.4 | $ | (7.1 | ) |
December 31, | ||||||||||
Asset Derivatives | Balance Sheet Location | 2019 | 2018 | |||||||
Metal | Prepaid expenses and other current assets | $ | — | $ | 29.3 | |||||
Other long-term assets | 0.2 | — | ||||||||
Energy | Prepaid expenses and other current assets | 0.3 | 0.1 | |||||||
Total | $ | 0.5 | $ | 29.4 |
December 31, | ||||||||||
Liability Derivatives | Balance Sheet Location | 2019 | 2018 | |||||||
Metal | Accrued liabilities | $ | 8.5 | $ | — | |||||
Other long-term liabilities | 0.3 | 1.2 | ||||||||
Energy | Accrued liabilities | 0.8 | 1.4 | |||||||
Currency | Accrued liabilities | 3.8 | 3.0 | |||||||
Other long-term liabilities | 0.2 | 1.1 | ||||||||
Interest Rate | Accrued liabilities | — | 0.4 | |||||||
Total | $ | 13.6 | $ | 7.1 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Metal | $ | (49.3 | ) | $ | (23.5 | ) | $ | 47.3 | ||||
Energy | 1.4 | (1.4 | ) | 1.0 | ||||||||
Currency | 5.0 | 0.6 | (0.6 | ) | ||||||||
Interest Rate | 0.5 | 0.1 | — | |||||||||
Total realized (gains) losses | $ | (42.4 | ) | $ | (24.2 | ) | $ | 47.7 |
December 31, | ||||||||||||||||||||
2019 | 2018 | |||||||||||||||||||
Carrying Amount | Fair Value | Level in the Fair Value Hierarchy | Carrying Amount | Fair Value | Level in the Fair Value Hierarchy | |||||||||||||||
Cash and cash equivalents | $ | 54.6 | $ | 54.6 | Level 1 | $ | 108.6 | $ | 108.6 | Level 1 | ||||||||||
Restricted cash | 7.5 | 7.5 | Level 1 | 7.0 | 7.0 | Level 1 | ||||||||||||||
ABL Facility | 304.9 | 304.9 | Level 2 | 253.7 | 253.7 | Level 2 | ||||||||||||||
First Lien Term Loan | 1,065.0 | 1,086.9 | Level 1 | 1,070.2 | 1,088.2 | Level 1 | ||||||||||||||
2023 Junior Priority Notes | 394.2 | 416.6 | Level 1 | 392.5 | 410.1 | Level 1 | ||||||||||||||
Exchangeable Notes | 44.7 | 58.1 | Level 3 | 44.6 | 60.7 | Level 3 | ||||||||||||||
Zhenjiang Term Loans | 148.6 | 149.0 | Level 3 | 157.2 | 157.6 | Level 3 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
U.S. | $ | (81.3 | ) | $ | (147.2 | ) | $ | (244.8 | ) | |||
International | 100.8 | 74.1 | 70.8 | |||||||||
Income (loss) from continuing operations before income taxes | 19.5 | (73.1 | ) | (174.0 | ) | |||||||
Income from discontinued operations before income taxes | — | — | 4.5 | |||||||||
Total income (loss) before income taxes | $ | 19.5 | $ | (73.1 | ) | $ | (169.5 | ) |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Current: | ||||||||||||
Federal | $ | — | $ | (0.1 | ) | $ | (1.9 | ) | ||||
State | 0.3 | 0.1 | — | |||||||||
International | 23.9 | 16.5 | 10.7 | |||||||||
24.2 | 16.5 | 8.8 | ||||||||||
Deferred: | ||||||||||||
Federal | — | (1.5 | ) | (1.6 | ) | |||||||
State | — | (0.1 | ) | 0.1 | ||||||||
International | 7.1 | 3.6 | 33.1 | |||||||||
7.1 | 2.0 | 31.6 | ||||||||||
Provision for income taxes of continuing operations | 31.3 | 18.5 | 40.4 | |||||||||
Provision for income taxes of discontinued operations | — | — | 0.7 | |||||||||
Total provision for income taxes | $ | 31.3 | $ | 18.5 | $ | 41.1 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Income tax provision (benefit) at the federal statutory rate | $ | 4.1 | $ | (15.4 | ) | $ | (60.9 | ) | ||||
Foreign income tax rate differential and permanent differences, net | 15.5 | 16.5 | (2.5 | ) | ||||||||
State income taxes, net | 0.1 | (4.4 | ) | (9.9 | ) | |||||||
Domestic permanent differences, meals and entertainment | 0.2 | 0.2 | 0.3 | |||||||||
Domestic permanent differences, other than meals and entertainment, net | 0.1 | 0.1 | 0.3 | |||||||||
Disallowed tax loss on property distribution | — | 2.2 | — | |||||||||
Tax on deemed dividend of foreign earnings, net of foreign tax credit | 11.1 | 16.9 | 10.5 | |||||||||
Change in uncertain tax position | 5.1 | — | 1.2 | |||||||||
Effect of statutory rate changes | — | 1.0 | 99.1 | |||||||||
SAB 118 adjustment at 35% | — | (1.8 | ) | 1.8 | ||||||||
Change in valuation allowance - excluding rate change | (5.1 | ) | 3.7 | 86.2 | ||||||||
Change in valuation allowance - rate change | — | — | (86.8 | ) | ||||||||
Other, net | 0.2 | (0.5 | ) | 1.1 | ||||||||
Provision for income taxes of continuing operations | $ | 31.3 | $ | 18.5 | $ | 40.4 |
December 31, | ||||||||
2019 | 2018 | |||||||
Deferred Tax Liabilities | ||||||||
Property, plant and equipment and intangible assets | $ | 89.9 | $ | 84.4 | ||||
Other | 16.3 | 23.7 | ||||||
Total deferred tax liabilities | 106.2 | 108.1 | ||||||
Deferred Tax Assets | ||||||||
Net operating loss carryforwards | 215.2 | 254.7 | ||||||
Interest expense carryforwards | 64.2 | 35.1 | ||||||
Property, plant and equipment and intangible assets | 35.3 | 35.0 | ||||||
Deferred revenue | 14.1 | 17.9 | ||||||
Accrued pension benefits | 38.8 | 32.2 | ||||||
Accrued liabilities | 16.4 | 17.1 | ||||||
Other | 31.5 | 32.5 | ||||||
415.5 | 424.5 | |||||||
Valuation allowance | (252.4 | ) | (257.1 | ) | ||||
Total deferred tax assets | 163.1 | 167.4 | ||||||
Net deferred tax assets | $ | 56.9 | $ | 59.3 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Balance at beginning of the period | $ | 257.1 | $ | 257.6 | $ | 244.9 | ||||||
(Reversals) additions recorded in the provision for income taxes - excluding rate change | (5.1 | ) | 3.7 | 86.2 | ||||||||
Reversals recorded in the provision for income taxes - rate change | — | — | (86.8 | ) | ||||||||
Accumulated other comprehensive (loss) income | 1.0 | 0.5 | 0.6 | |||||||||
Currency translation | (0.6 | ) | (4.7 | ) | 5.3 | |||||||
Accumulated deficit | — | — | 7.4 | |||||||||
Balance at end of the period | $ | 252.4 | $ | 257.1 | $ | 257.6 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Balance at beginning of the period | $ | 3.9 | $ | 4.2 | $ | 2.5 | ||||||
Additions for tax positions of prior years | 3.6 | — | 1.3 | |||||||||
Reductions for tax positions of prior years | (0.1 | ) | (0.3 | ) | (0.2 | ) | ||||||
Additions for tax positions of current year | 0.1 | — | 0.6 | |||||||||
Settlements | (6.0 | ) | — | — | ||||||||
Balance at end of period | $ | 1.5 | $ | 3.9 | $ | 4.2 |
2020 | 2021 | 2022 | 2023 | 2024 | Thereafter | |||||||||||||||||||
Purchase obligations | $ | 416.1 | $ | 275.1 | $ | 105.7 | $ | 1.7 | $ | 1.0 | $ | 1.6 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Balance at the beginning of the period | $ | 25.6 | $ | 22.1 | $ | 23.8 | ||||||
Revisions and liabilities incurred | 2.8 | 5.7 | (0.1 | ) | ||||||||
Payments | (3.8 | ) | (2.1 | ) | (2.0 | ) | ||||||
Translation and other charges | (0.1 | ) | (0.1 | ) | 0.4 | |||||||
Balance at the end of the period | $ | 24.5 | $ | 25.6 | $ | 22.1 |
North | Asia | Intra-entity | ||||||||||||||||||
America | Europe | Pacific | Revenues | Total | ||||||||||||||||
Year Ended December 31, 2019 | ||||||||||||||||||||
Revenues to external customers | $ | 1,935.0 | $ | 1,254.3 | $ | 186.6 | $ | 3,375.9 | ||||||||||||
Intra-entity revenues | — | 21.6 | — | $ | (21.6 | ) | — | |||||||||||||
Total revenues | 1,935.0 | 1,275.9 | 186.6 | (21.6 | ) | 3,375.9 | ||||||||||||||
Segment income | 259.8 | 130.1 | 44.0 | 433.9 | ||||||||||||||||
Segment assets | 1,467.7 | 719.7 | 345.7 | 2,533.1 | ||||||||||||||||
Payments for property, plant and equipment | 67.6 | 41.2 | 15.3 | 124.1 | ||||||||||||||||
Year Ended December 31, 2018 | ||||||||||||||||||||
Revenues to external customers | $ | 1,915.7 | $ | 1,382.2 | $ | 148.0 | $ | 3,445.9 | ||||||||||||
Intra-entity revenues | — | 25.2 | 0.8 | $ | (26.0 | ) | — | |||||||||||||
Total revenues | 1,915.7 | 1,407.4 | 148.8 | (26.0 | ) | 3,445.9 | ||||||||||||||
Segment income | 196.0 | 129.8 | 23.6 | 349.4 | ||||||||||||||||
Segment assets | 1,460.0 | 736.4 | 340.2 | 2,536.6 | ||||||||||||||||
Payments for property, plant and equipment | 60.2 | 34.2 | 12.0 | 106.4 | ||||||||||||||||
Year Ended December 31, 2017 | ||||||||||||||||||||
Revenues to external customers | $ | 1,467.8 | $ | 1,272.6 | $ | 116.9 | $ | 2,857.3 | ||||||||||||
Intra-entity revenues | — | 28.1 | 5.4 | $ | (33.5 | ) | — | |||||||||||||
Total revenues | 1,467.8 | 1,300.7 | 122.3 | (33.5 | ) | 2,857.3 | ||||||||||||||
Segment income | 88.0 | 127.4 | 15.0 | 230.4 | ||||||||||||||||
Payments for property, plant and equipment | 174.6 | 25.8 | 5.9 | 206.3 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Profits | ||||||||||||
Total segment income | $ | 433.9 | $ | 349.4 | $ | 230.4 | ||||||
Unallocated amounts: | ||||||||||||
Depreciation and amortization | (142.6 | ) | (139.7 | ) | (115.7 | ) | ||||||
Corporate general and administrative expenses, excluding depreciation, amortization and start-up costs | (65.2 | ) | (58.1 | ) | (56.3 | ) | ||||||
Restructuring charges | (4.6 | ) | (4.8 | ) | (2.9 | ) | ||||||
Interest expense, net | (156.4 | ) | (144.7 | ) | (124.1 | ) | ||||||
Unallocated (losses) gains on derivative financial instruments | (35.3 | ) | 22.6 | 3.1 | ||||||||
Unallocated currency exchange losses | (0.3 | ) | (2.3 | ) | (2.5 | ) | ||||||
Start-up costs | (7.6 | ) | (55.0 | ) | (73.6 | ) | ||||||
Loss on extinguishment of debt | — | (48.9 | ) | — | ||||||||
Other (expense) income, net | (2.4 | ) | 8.4 | (9.6 | ) | |||||||
Impairment of amounts held in escrow related to the sale of the recycling business | — | — | (22.8 | ) | ||||||||
Income (loss) from continuing operations before income taxes | $ | 19.5 | $ | (73.1 | ) | $ | (174.0 | ) | ||||
Payments for property, plant and equipment | ||||||||||||
Total payments for property, plant and equipment for reportable segments | $ | 124.1 | $ | 106.4 | $ | 206.3 | ||||||
Other payments for property, plant and equipment | 1.6 | 1.8 | 1.4 | |||||||||
Total consolidated payments for property, plant and equipment | $ | 125.7 | $ | 108.2 | $ | 207.7 | ||||||
Assets | ||||||||||||
Total assets for reportable segments | $ | 2,533.1 | $ | 2,536.6 | ||||||||
Unallocated assets | 179.1 | 242.8 | ||||||||||
Total consolidated assets | $ | 2,712.2 | $ | 2,779.4 |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Revenues | ||||||||||||
United States | $ | 1,931.0 | $ | 1,811.8 | $ | 1,399.5 | ||||||
International: | ||||||||||||
Asia | 301.0 | 241.2 | 199.3 | |||||||||
Germany | 304.6 | 396.6 | 439.5 | |||||||||
Other Europe | 599.9 | 711.7 | 603.1 | |||||||||
Mexico, Canada and South America | 219.6 | 255.6 | 191.1 | |||||||||
Other | 19.8 | 29.0 | 24.8 | |||||||||
Total international revenues | 1,444.9 | 1,634.1 | 1,457.8 | |||||||||
Consolidated revenues | $ | 3,375.9 | $ | 3,445.9 | $ | 2,857.3 |
December 31, | ||||||||
2019 | 2018 | |||||||
Long-lived tangible assets | ||||||||
United States | $ | 832.5 | $ | 864.8 | ||||
International: | ||||||||
Asia | 252.1 | 258.8 | ||||||
Europe | 274.1 | 271.4 | ||||||
Total international | 526.2 | 530.2 | ||||||
Consolidated total | $ | 1,358.7 | $ | 1,395.0 |
Currency | Pension and other | |||||||||||
Total | translation | postretirement | ||||||||||
Balance at January 1, 2017 | $ | (223.5 | ) | $ | (150.9 | ) | $ | (72.6 | ) | |||
Current year currency translation adjustments | 82.0 | 86.7 | (4.7 | ) | ||||||||
Recognition of net actuarial losses, net of tax | (3.7 | ) | — | (3.7 | ) | |||||||
Amortization of net actuarial losses and prior service cost | 4.7 | — | 4.7 | |||||||||
Balance at December 31, 2017 | (140.5 | ) | (64.2 | ) | (76.3 | ) | ||||||
Current year currency translation adjustments | (27.3 | ) | (29.1 | ) | 1.8 | |||||||
Recognition of net actuarial losses, net of tax | (3.5 | ) | — | (3.5 | ) | |||||||
Amortization of net actuarial losses and prior service cost | 4.3 | — | 4.3 | |||||||||
Balance at December 31, 2018 | (167.0 | ) | (93.3 | ) | (73.7 | ) | ||||||
Current year currency translation adjustments | (10.7 | ) | (11.4 | ) | 0.7 | |||||||
Recognition of net actuarial losses, net of tax | (21.0 | ) | — | (21.0 | ) | |||||||
Amortization of net actuarial losses and prior service cost | 3.7 | — | 3.7 | |||||||||
Balance at December 31, 2019 | $ | (195.0 | ) | $ | (104.7 | ) | $ | (90.3 | ) |
Description of reclassifications out of accumulated other comprehensive loss | Amount reclassified | |||
Amortization of net actuarial losses and prior service cost, before tax (a) | $ | (4.4 | ) | |
Deferred tax benefit on pension and other postretirement liability adjustments | 0.7 | |||
Losses reclassified into earnings, net of tax | $ | (3.7 | ) |
(a) | This component of accumulated other comprehensive loss is included in the computation of net periodic benefit expense and net postretirement benefit expense (see Note 12, “Employee Benefit Plans,” for additional detail). |
For the years ended December 31, | ||||||||||||
2019 | 2018 | 2017 | ||||||||||
Cash payments for: | ||||||||||||
Interest | $ | 156.6 | $ | 135.4 | $ | 130.2 | ||||||
Income taxes | 37.4 | 15.4 | 8.5 | |||||||||
Non-cash financing activity associated with lease contracts | 20.7 | 5.8 | 5.5 |
Outstanding common shares | |||
Balance at January 1, 2017 | 31,904,250 | ||
Issuance associated with vested restricted stock units | 97,068 | ||
Balance at December 31, 2017 | 32,001,318 | ||
Issuance associated with vested restricted stock units | 382,967 | ||
Shares cancelled | (3,418 | ) | |
Balance at December 31, 2018 | 32,380,867 | ||
Issuance associated with options exercised | 5,899 | ||
Issuance associated with vested restricted stock units | 138,849 | ||
Balance at December 31, 2019 | 32,525,615 |
▪ | any sale of the Guarantor Subsidiary or of all or substantially all of its assets; |
▪ | a Guarantor Subsidiary being designated as an “unrestricted subsidiary” in accordance with the indenture governing the 2023 Junior Priority Notes; |
▪ | the release or discharge of a Guarantor Subsidiary from its guarantee under indebtedness that resulted in the obligation of the Guarantor Subsidiary under the indenture governing the 2023 Junior Priority Notes; and |
▪ | the requirements for legal defeasance or covenant defeasance or discharge of the indentures governing the 2023 Junior Priority Notes having been satisfied. |
As of December 31, 2019 | ||||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | |||||||||||||||||||
ASSETS | ||||||||||||||||||||||||
Current Assets | ||||||||||||||||||||||||
Cash and cash equivalents | $ | — | $ | — | $ | — | $ | 54.6 | $ | — | $ | 54.6 | ||||||||||||
Accounts receivable, net | — | 0.2 | 147.4 | 175.1 | — | 322.7 | ||||||||||||||||||
Inventories | — | — | 441.9 | 326.9 | — | 768.8 | ||||||||||||||||||
Prepaid expenses and other current assets | — | 3.5 | 9.1 | 39.0 | — | 51.6 | ||||||||||||||||||
Intercompany receivables | 0.4 | 286.1 | 178.5 | 9.5 | (474.5 | ) | — | |||||||||||||||||
Total Current Assets | 0.4 | 289.8 | 776.9 | 605.1 | (474.5 | ) | 1,197.7 | |||||||||||||||||
Property, plant and equipment, net | — | 1.7 | 828.2 | 528.8 | — | 1,358.7 | ||||||||||||||||||
Intangible assets, net | — | — | 14.5 | 15.9 | — | 30.4 | ||||||||||||||||||
Deferred income taxes | — | — | — | 57.4 | — | 57.4 | ||||||||||||||||||
Other long-term assets | — | 12.9 | 22.0 | 33.1 | — | 68.0 | ||||||||||||||||||
Investments in subsidiaries | (27.6 | ) | 1,678.7 | 7.6 | — | (1,658.7 | ) | — | ||||||||||||||||
Total Assets | $ | (27.2 | ) | $ | 1,983.1 | $ | 1,649.2 | $ | 1,240.3 | $ | (2,133.2 | ) | $ | 2,712.2 | ||||||||||
LIABILITIES AND STOCKHOLDERS’ (DEFICIT) EQUITY | ||||||||||||||||||||||||
Current Liabilities | ||||||||||||||||||||||||
Accounts payable | $ | — | $ | 5.2 | $ | 136.2 | $ | 138.1 | $ | — | $ | 279.5 | ||||||||||||
Accrued liabilities | — | 51.4 | 63.8 | 82.8 | — | 198.0 | ||||||||||||||||||
Current portion of long-term debt | — | 55.7 | — | 17.2 | — | 72.9 | ||||||||||||||||||
Intercompany payables | 34.0 | 181.4 | 246.8 | 12.3 | (474.5 | ) | — | |||||||||||||||||
Total Current Liabilities | 34.0 | 293.7 | 446.8 | 250.4 | (474.5 | ) | 550.4 | |||||||||||||||||
Long-term debt | — | 1,708.2 | — | 176.3 | — | 1,884.5 | ||||||||||||||||||
Deferred revenue | — | — | 51.6 | — | — | 51.6 | ||||||||||||||||||
Deferred income taxes | — | — | 0.1 | 0.4 | — | 0.5 | ||||||||||||||||||
Accrued pension benefits | — | — | 47.4 | 137.9 | — | 185.3 | ||||||||||||||||||
Accrued postretirement benefits | — | — | 29.4 | — | — | 29.4 | ||||||||||||||||||
Other long-term liabilities | — | 8.8 | 32.4 | 30.5 | — | 71.7 | ||||||||||||||||||
Total Long-Term Liabilities | — | 1,717.0 | 160.9 | 345.1 | — | 2,223.0 | ||||||||||||||||||
Total Aleris Corporation (Deficit) Equity | (61.2 | ) | (27.6 | ) | 1,041.5 | 644.8 | (1,658.7 | ) | (61.2 | ) | ||||||||||||||
Total Liabilities and (Deficit) Equity | $ | (27.2 | ) | $ | 1,983.1 | $ | 1,649.2 | $ | 1,240.3 | $ | (2,133.2 | ) | $ | 2,712.2 |
As of December 31, 2018 | ||||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | |||||||||||||||||||
ASSETS | ||||||||||||||||||||||||
Current Assets | ||||||||||||||||||||||||
Cash and cash equivalents | $ | — | $ | 32.5 | $ | — | $ | 76.8 | $ | (0.7 | ) | $ | 108.6 | |||||||||||
Accounts receivable, net | — | — | 133.5 | 175.3 | — | 308.8 | ||||||||||||||||||
Inventories | — | — | 427.9 | 345.0 | — | 772.9 | ||||||||||||||||||
Prepaid expenses and other current assets | — | 3.3 | 12.0 | 47.4 | — | 62.7 | ||||||||||||||||||
Intercompany receivables | — | 628.1 | 333.6 | 17.5 | (979.2 | ) | — | |||||||||||||||||
Total Current Assets | — | 663.9 | 907.0 | 662.0 | (979.9 | ) | 1,253.0 | |||||||||||||||||
Property, plant and equipment, net | — | 0.9 | 860.9 | 533.2 | — | 1,395.0 | ||||||||||||||||||
Intangible assets, net | — | — | 16.6 | 15.9 | — | 32.5 | ||||||||||||||||||
Deferred income taxes | — | — | — | 60.2 | — | 60.2 | ||||||||||||||||||
Other long-term assets | — | 8.0 | 3.9 | 26.8 | — | 38.7 | ||||||||||||||||||
Investments in subsidiaries | 4.8 | 1,395.9 | 4.4 | — | (1,405.1 | ) | — | |||||||||||||||||
Total Assets | $ | 4.8 | $ | 2,068.7 | $ | 1,792.8 | $ | 1,298.1 | $ | (2,385.0 | ) | $ | 2,779.4 | |||||||||||
LIABILITIES AND STOCKHOLDERS’ (DEFICIT) EQUITY | ||||||||||||||||||||||||
Current Liabilities | ||||||||||||||||||||||||
Accounts payable | $ | — | $ | 5.9 | $ | 199.4 | $ | 170.2 | $ | (0.7 | ) | $ | 374.8 | |||||||||||
Accrued liabilities | — | 54.0 | 64.1 | 80.0 | — | 198.1 | ||||||||||||||||||
Current portion of long-term debt | — | 11.0 | 1.0 | 9.9 | — | 21.9 | ||||||||||||||||||
Intercompany payables | 31.9 | 308.0 | 589.2 | 50.1 | (979.2 | ) | — | |||||||||||||||||
Total Current Liabilities | 31.9 | 378.9 | 853.7 | 310.2 | (979.9 | ) | 594.8 | |||||||||||||||||
Long-term debt | — | 1,681.4 | 0.5 | 224.5 | — | 1,906.4 | ||||||||||||||||||
Deferred revenue | — | — | 65.0 | — | — | 65.0 | ||||||||||||||||||
Deferred income taxes | — | — | 0.1 | 0.8 | — | 0.9 | ||||||||||||||||||
Accrued pension benefits | — | — | 44.9 | 118.8 | — | 163.7 | ||||||||||||||||||
Accrued postretirement benefits | — | — | 29.6 | — | — | 29.6 | ||||||||||||||||||
Other long-term liabilities | — | 3.6 | 14.9 | 27.6 | — | 46.1 | ||||||||||||||||||
Total Long-Term Liabilities | — | 1,685.0 | 155.0 | 371.7 | — | 2,211.7 | ||||||||||||||||||
Total Aleris Corporation (Deficit) Equity | (27.1 | ) | 4.8 | 784.1 | 616.2 | (1,405.1 | ) | (27.1 | ) | |||||||||||||||
Total Liabilities and (Deficit) Equity | $ | 4.8 | $ | 2,068.7 | $ | 1,792.8 | $ | 1,298.1 | $ | (2,385.0 | ) | $ | 2,779.4 |
For the year ended December 31, 2019 | ||||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | |||||||||||||||||||
Revenues | $ | — | $ | — | $ | 1,935.1 | $ | 1,457.7 | $ | (16.9 | ) | $ | 3,375.9 | |||||||||||
Cost of sales | — | — | 1,754.7 | 1,249.1 | (16.9 | ) | 2,986.9 | |||||||||||||||||
Gross profit | — | — | 180.4 | 208.6 | — | 389.0 | ||||||||||||||||||
Selling, general and administrative expenses | — | 60.2 | 65.8 | 82.4 | — | 208.4 | ||||||||||||||||||
Restructuring charges | — | — | 4.1 | 0.5 | — | 4.6 | ||||||||||||||||||
(Gains) losses on derivative financial instruments | — | — | (12.5 | ) | 4.8 | — | (7.7 | ) | ||||||||||||||||
Other operating expense, net | — | — | 2.5 | 0.6 | — | 3.1 | ||||||||||||||||||
Operating (loss) income | — | (60.2 | ) | 120.5 | 120.3 | — | 180.6 | |||||||||||||||||
Interest expense, net | — | — | 127.6 | 28.8 | — | 156.4 | ||||||||||||||||||
Other (income) expense, net | — | (57.7 | ) | 53.5 | 8.9 | — | 4.7 | |||||||||||||||||
Equity in net loss (earnings) of affiliates | 11.8 | 9.1 | (3.3 | ) | — | (17.6 | ) | — | ||||||||||||||||
(Loss) income before income taxes | (11.8 | ) | (11.6 | ) | (57.3 | ) | 82.6 | 17.6 | 19.5 | |||||||||||||||
Provision for income taxes | — | 0.2 | 0.2 | 30.9 | — | 31.3 | ||||||||||||||||||
Net (loss) income | $ | (11.8 | ) | $ | (11.8 | ) | $ | (57.5 | ) | $ | 51.7 | $ | 17.6 | $ | (11.8 | ) | ||||||||
Comprehensive (loss) income | $ | (39.8 | ) | $ | (39.8 | ) | $ | (62.6 | ) | $ | 28.8 | $ | 73.6 | $ | (39.8 | ) |
For the year ended December 31, 2018 | ||||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | |||||||||||||||||||
Revenues | $ | — | $ | — | $ | 1,915.6 | $ | 1,555.3 | $ | (25.0 | ) | $ | 3,445.9 | |||||||||||
Cost of sales | — | — | 1,813.4 | 1,372.3 | (25.0 | ) | 3,160.7 | |||||||||||||||||
Gross profit | — | — | 102.2 | 183.0 | — | 285.2 | ||||||||||||||||||
Selling, general and administrative expenses | 0.1 | 50.4 | 69.6 | 93.6 | — | 213.7 | ||||||||||||||||||
Restructuring charges | — | — | 4.0 | 0.8 | — | 4.8 | ||||||||||||||||||
(Gains) losses on derivative financial instruments | — | — | (48.4 | ) | 1.4 | — | (47.0 | ) | ||||||||||||||||
Other operating expense, net | — | — | 3.5 | — | — | 3.5 | ||||||||||||||||||
Operating (loss) income | (0.1 | ) | (50.4 | ) | 73.5 | 87.2 | — | 110.2 | ||||||||||||||||
Interest expense (income), net | 3.6 | (1.8 | ) | 114.0 | 28.9 | — | 144.7 | |||||||||||||||||
Debt extinguishment costs | — | — | 48.9 | — | — | 48.9 | ||||||||||||||||||
Other expense (income), net | 11.1 | (50.6 | ) | 30.1 | (0.9 | ) | — | (10.3 | ) | |||||||||||||||
Equity in net loss (earnings) of affiliates | 76.8 | 78.6 | (2.1 | ) | — | (153.3 | ) | — | ||||||||||||||||
(Loss) income before income taxes | (91.6 | ) | (76.6 | ) | (117.4 | ) | 59.2 | 153.3 | (73.1 | ) | ||||||||||||||
Provision for (benefit from) income taxes | — | 0.2 | (0.2 | ) | 18.5 | — | 18.5 | |||||||||||||||||
Net (loss) income | $ | (91.6 | ) | $ | (76.8 | ) | $ | (117.2 | ) | $ | 40.7 | $ | 153.3 | $ | (91.6 | ) | ||||||||
Comprehensive (loss) income | $ | (118.1 | ) | $ | (103.3 | ) | $ | (120.5 | ) | $ | 17.5 | $ | 206.3 | $ | (118.1 | ) |
For the year ended December 31, 2017 | ||||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | |||||||||||||||||||
Revenues | $ | — | $ | — | $ | 1,467.8 | $ | 1,417.5 | $ | (28.0 | ) | $ | 2,857.3 | |||||||||||
Cost of sales | — | — | 1,406.8 | 1,217.1 | (28.0 | ) | 2,595.9 | |||||||||||||||||
Gross profit | — | — | 61.0 | 200.4 | — | 261.4 | ||||||||||||||||||
Selling, general and administrative expenses | — | 17.0 | 117.5 | 84.7 | — | 219.2 | ||||||||||||||||||
Restructuring charges | — | — | 1.7 | 1.2 | — | 2.9 | ||||||||||||||||||
Losses on derivative financial instruments | — | — | 42.9 | 1.8 | — | 44.7 | ||||||||||||||||||
Other operating expense, net | — | — | 5.7 | — | — | 5.7 | ||||||||||||||||||
Operating (loss) income | — | (17.0 | ) | (106.8 | ) | 112.7 | — | (11.1 | ) | |||||||||||||||
Interest expense, net | — | — | 95.3 | 28.8 | — | 124.1 | ||||||||||||||||||
Other expense, net | — | 3.2 | 8.4 | 27.2 | — | 38.8 | ||||||||||||||||||
Equity in net loss (earnings) of affiliates | 210.6 | 194.8 | (1.7 | ) | — | (403.7 | ) | — | ||||||||||||||||
(Loss) income before income taxes | (210.6 | ) | (215.0 | ) | (208.8 | ) | 56.7 | 403.7 | (174.0 | ) | ||||||||||||||
(Benefit from) provision for income taxes | — | (0.6 | ) | (1.9 | ) | 42.9 | — | 40.4 | ||||||||||||||||
(Loss) income from continuing operations | (210.6 | ) | (214.4 | ) | (206.9 | ) | 13.8 | 403.7 | (214.4 | ) | ||||||||||||||
Income from discontinued operations, net of tax | — | 3.8 | — | — | — | 3.8 | ||||||||||||||||||
Net (loss) income | $ | (210.6 | ) | $ | (210.6 | ) | $ | (206.9 | ) | $ | 13.8 | $ | 403.7 | $ | (210.6 | ) | ||||||||
Comprehensive (loss) income | $ | (127.6 | ) | $ | (127.6 | ) | $ | (205.3 | ) | $ | 95.1 | $ | 237.8 | $ | (127.6 | ) |
For the year ended December 31, 2019 | |||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | ||||||||||||||||||
Net cash provided (used) by operating activities | $ | 1.8 | $ | 225.4 | $ | (249.1 | ) | $ | 68.9 | $ | (0.3 | ) | $ | 46.7 | |||||||||
Investing activities | |||||||||||||||||||||||
Payments for property, plant and equipment | — | (1.5 | ) | (67.7 | ) | (56.5 | ) | — | (125.7 | ) | |||||||||||||
Equity contributions in subsidiaries | — | (320.2 | ) | (0.8 | ) | — | 321.0 | — | |||||||||||||||
Other | — | — | (1.1 | ) | 0.1 | — | (1.0 | ) | |||||||||||||||
Net cash used by investing activities | — | (321.7 | ) | (69.6 | ) | (56.4 | ) | 321.0 | (126.7 | ) | |||||||||||||
Financing activities | |||||||||||||||||||||||
Proceeds from revolving credit facilities | — | 140.0 | — | 55.5 | — | 195.5 | |||||||||||||||||
Payments on revolving credit facilities | — | (65.0 | ) | — | (78.4 | ) | — | (143.4 | ) | ||||||||||||||
Payments on term loan | — | (11.0 | ) | — | — | — | (11.0 | ) | |||||||||||||||
Payments on other long-term debt and finance leases | — | (0.2 | ) | (1.5 | ) | (10.4 | ) | — | (12.1 | ) | |||||||||||||
Proceeds from intercompany equity contributions | — | — | 320.2 | 0.8 | (321.0 | ) | — | ||||||||||||||||
Intercompany dividends paid | — | — | — | (1.0 | ) | 1.0 | — | ||||||||||||||||
Other | (1.8 | ) | — | — | (0.1 | ) | — | (1.9 | ) | ||||||||||||||
Net cash (used) provided by financing activities | (1.8 | ) | 63.8 | 318.7 | (33.6 | ) | (320.0 | ) | 27.1 | ||||||||||||||
Effect of exchange rate differences on cash and cash equivalents | — | — | — | (0.6 | ) | — | (0.6 | ) | |||||||||||||||
Net decrease in cash and cash equivalents | — | (32.5 | ) | — | (21.7 | ) | 0.7 | (53.5 | ) | ||||||||||||||
Cash, cash equivalents and restricted cash at beginning of period | — | 32.5 | — | 83.8 | (0.7 | ) | 115.6 | ||||||||||||||||
Cash, cash equivalents and restricted cash at end of period | $ | — | $ | — | $ | — | $ | 62.1 | $ | — | $ | 62.1 | |||||||||||
Cash and cash equivalents | $ | — | $ | — | $ | — | $ | 54.6 | $ | — | $ | 54.6 | |||||||||||
Restricted cash (included in “Prepaid expenses and other current assets”) | — | — | — | 7.5 | — | 7.5 | |||||||||||||||||
Cash, cash equivalents and restricted cash | $ | — | $ | — | $ | — | $ | 62.1 | $ | — | $ | 62.1 |
For the year ended December 31, 2018 | |||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | ||||||||||||||||||
Net cash provided (used) by operating activities | $ | 2.3 | $ | (110.4 | ) | $ | 53.4 | $ | 117.7 | $ | (40.7 | ) | $ | 22.3 | |||||||||
Investing activities | |||||||||||||||||||||||
Payments for property, plant and equipment | — | (0.7 | ) | (61.4 | ) | (46.1 | ) | — | (108.2 | ) | |||||||||||||
Disbursements of intercompany loans | — | — | — | (25.4 | ) | 25.4 | — | ||||||||||||||||
Repayments from intercompany loans | — | — | — | 39.5 | (39.5 | ) | — | ||||||||||||||||
Equity contributions in subsidiaries | — | (23.2 | ) | (0.5 | ) | — | 23.7 | — | |||||||||||||||
Return of investments in subsidiaries | — | — | 0.1 | — | (0.1 | ) | — | ||||||||||||||||
Other | — | — | (2.5 | ) | 0.5 | — | (2.0 | ) | |||||||||||||||
Net cash used by investing activities | — | (23.9 | ) | (64.3 | ) | (31.5 | ) | 9.5 | (110.2 | ) | |||||||||||||
Financing activities | |||||||||||||||||||||||
Proceeds from revolving credit facilities | — | 200.0 | — | 95.3 | — | 295.3 | |||||||||||||||||
Payments on revolving credit facilities | — | (230.0 | ) | — | (125.1 | ) | — | (355.1 | ) | ||||||||||||||
Proceeds from notes and term loans, including premiums | — | 1,483.0 | — | — | — | 1,483.0 | |||||||||||||||||
Payments on notes and term loans, including premiums | — | (1,292.2 | ) | — | — | — | (1,292.2 | ) | |||||||||||||||
Payments on other long-term debt | — | — | (1.1 | ) | (8.8 | ) | — | (9.9 | ) | ||||||||||||||
Debt issuance costs | — | (20.1 | ) | — | (0.9 | ) | — | (21.0 | ) | ||||||||||||||
Proceeds from intercompany loans | — | 25.4 | — | — | (25.4 | ) | — | ||||||||||||||||
Repayments on intercompany loans | — | (39.5 | ) | — | — | 39.5 | — | ||||||||||||||||
Proceeds from intercompany equity contributions | — | — | 13.7 | 10.0 | (23.7 | ) | — | ||||||||||||||||
Intercompany dividends paid | — | — | (2.0 | ) | (40.2 | ) | 42.2 | — | |||||||||||||||
Other | (2.3 | ) | (0.1 | ) | 0.3 | (0.3 | ) | — | (2.4 | ) | |||||||||||||
Net cash (used) provided by financing activities | (2.3 | ) | 126.5 | 10.9 | (70.0 | ) | 32.6 | 97.7 | |||||||||||||||
Effect of exchange rate differences on cash and cash equivalents | — | — | — | (2.2 | ) | — | (2.2 | ) | |||||||||||||||
Net (decrease) increase in cash and cash equivalents | — | (7.8 | ) | — | 14.0 | 1.4 | 7.6 | ||||||||||||||||
Cash and cash equivalents at beginning of period | — | 40.3 | — | 69.8 | (2.1 | ) | 108.0 | ||||||||||||||||
Cash and cash equivalents at end of period | $ | — | $ | 32.5 | $ | — | $ | 83.8 | $ | (0.7 | ) | $ | 115.6 | ||||||||||
Cash and cash equivalents | $ | — | $ | 32.5 | $ | — | $ | 76.8 | $ | (0.7 | ) | $ | 108.6 | ||||||||||
Restricted cash (included in “Prepaid expenses and other current assets”) | — | — | — | 7.0 | — | 7.0 | |||||||||||||||||
Cash, cash equivalents and restricted cash | $ | — | $ | 32.5 | $ | — | $ | 83.8 | $ | (0.7 | ) | $ | 115.6 |
For the year ended December 31, 2017 | |||||||||||||||||||||||
Aleris Corporation (Parent) | Aleris International, Inc. | Guarantor Subsidiaries | Non-Guarantor Subsidiaries | Eliminations | Consolidated | ||||||||||||||||||
Net cash provided (used) by operating activities | $ | 2.9 | $ | 505.7 | $ | (499.3 | ) | $ | 121.5 | $ | (162.2 | ) | $ | (31.4 | ) | ||||||||
Investing activities | |||||||||||||||||||||||
Payments for property, plant and equipment | — | — | (175.9 | ) | (31.8 | ) | — | (207.7 | ) | ||||||||||||||
Proceeds from the sale of businesses, net of cash transferred | — | — | — | — | — | — | |||||||||||||||||
Disbursements of intercompany loans | — | — | — | (14.5 | ) | 14.5 | — | ||||||||||||||||
Repayments from intercompany loans | — | — | — | 135.0 | (135.0 | ) | — | ||||||||||||||||
Equity contributions in subsidiaries | — | (704.7 | ) | (1.0 | ) | — | 705.7 | — | |||||||||||||||
Return of investments in subsidiaries | — | 8.3 | 7.0 | — | (15.3 | ) | — | ||||||||||||||||
Other | — | — | (3.0 | ) | — | — | (3.0 | ) | |||||||||||||||
Net cash (used) provided by investing activities | — | (696.4 | ) | (172.9 | ) | 88.7 | 569.9 | (210.7 | ) | ||||||||||||||
Financing activities | |||||||||||||||||||||||
Proceeds from revolving credit facilities | — | 270.0 | — | 305.1 | — | 575.1 | |||||||||||||||||
Payments on revolving credit facilities | — | (185.0 | ) | — | (351.3 | ) | — | (536.3 | ) | ||||||||||||||
Proceeds from senior secured notes, net of discount | — | 263.8 | — | — | — | 263.8 | |||||||||||||||||
Payments on other long-term debt | — | — | (0.7 | ) | (5.7 | ) | — | (6.4 | ) | ||||||||||||||
Debt issuance costs | — | (2.8 | ) | — | — | — | (2.8 | ) | |||||||||||||||
Proceeds from intercompany loans | — | 14.5 | — | — | (14.5 | ) | — | ||||||||||||||||
Repayments on intercompany loans | — | (135.0 | ) | — | — | 135.0 | — | ||||||||||||||||
Proceeds from intercompany equity contributions | — | — | 680.5 | 25.2 | (705.7 | ) | — | ||||||||||||||||
Intercompany dividends paid | — | — | (8.0 | ) | (170.6 | ) | 178.6 | — | |||||||||||||||
Other | (2.9 | ) | — | 0.4 | (0.4 | ) | — | (2.9 | ) | ||||||||||||||
Net cash (used) provided by financing activities | (2.9 | ) | 225.5 | 672.2 | (197.7 | ) | (406.6 | ) | 290.5 | ||||||||||||||
Effect of exchange rate differences on cash and cash equivalents | — | — | — | 4.0 | — | 4.0 | |||||||||||||||||
Net increase (decrease) in cash and cash equivalents | — | 34.8 | — | 16.5 | 1.1 | 52.4 | |||||||||||||||||
Cash and cash equivalents at beginning of period | — | 5.5 | — | 53.3 | (3.2 | ) | 55.6 | ||||||||||||||||
Cash and cash equivalents at end of period | $ | — | $ | 40.3 | $ | — | $ | 69.8 | $ | (2.1 | ) | $ | 108.0 | ||||||||||
Cash and cash equivalents | $ | — | $ | 40.3 | $ | — | $ | 64.2 | $ | (2.1 | ) | $ | 102.4 | ||||||||||
Restricted cash (included in “Prepaid expenses and other current assets”) | — | — | — | 5.6 | — | 5.6 | |||||||||||||||||
Cash, cash equivalents and restricted cash | $ | — | $ | 40.3 | $ | — | $ | 69.8 | $ | (2.1 | ) | $ | 108.0 |
Name | Age | Position |
Sean M. Stack | 53 | Chairman and Chief Executive Officer |
Eric M. Rychel | 46 | Executive Vice President, Chief Financial Officer and Treasurer |
Jacobus A.J. Govers | 52 | Executive Vice President, President of Europe and Global Markets |
Michael T. Keown | 43 | Executive Vice President, President of Aleris North America |
Christopher R. Clegg | 62 | Executive Vice President, General Counsel and Secretary |
Tamara S. Polmanteer | 54 | Executive Vice President, Chief Human Resources Officer |
Brook D. Hinchman | 37 | Director |
Brian K. Laibow | 42 | Director |
Robert LaRoche | 30 | Director |
Matthew R. Michelini | 38 | Director |
Robert O’Leary | 49 | Director |
Lawrence W. Stranghoener | 65 | Director |
Kaj Vazales | 41 | Director |
G. Richard Wagoner, Jr. | 67 | Director |
▪ | reviewing and overseeing the administration of the Company’s internal accounting policies and procedures; |
▪ | reviewing and overseeing the preparation of the Company’s financial statements; and |
▪ | consulting with the Company’s independent accountants. |
▪ | developing and approving all elements of compensation with respect to the Company’s executive officers; and |
▪ | approving and overseeing the management and administration of all material compensation paid by the Company. |
▪ | attracting, retaining and motivating key executives and management personnel by providing an appropriate level and mixture of fixed and at risk compensation; |
▪ | linking compensation with performance by providing reasonable incentives to accomplish near term Company-wide successes based on our strategic business plan; and |
▪ | rewarding long-term increased Company value and aligning the interests of the executives with our stockholders. |
▪ | Sean M. Stack (Chairman and Chief Executive Officer); |
▪ | Eric M. Rychel (Executive Vice President, Chief Financial Officer and Treasurer); |
▪ | Jacobus A.J. Govers (Executive Vice President, President of Europe and Global Markets); |
▪ | Michael T. Keown (Executive Vice President and President of Aleris North America); |
▪ | Christopher R. Clegg (Executive Vice President, Secretary and General Counsel); and |
▪ | Tamara S. Polmanteer (Executive Vice President, Chief Human Resources Officer). |
Compensation Element | Rationale |
Base salary | - The base salaries for our named executive officers are used to provide a predictable level of current income and are designed to assist in attracting and retaining qualified executives. - Each named executive officer’s base salary compensation amount has been set at a level that is believed to be competitive for similar positions in the marketplace in which we compete for talent. |
Short-term cash bonus awards | - The short-term cash bonus awards for our named executive officers are designed to meaningfully reward strong annual and quarterly Company performance, in order to motivate participants to strive for continued growth and productivity. - For 2019 each named executive officer’s short-term cash bonus award was designed to reward such named executive officer for steady, sustained achievement of performance objectives based upon the following: - incremental quarterly and annual financial and/or operational performance objectives; and - individual performance objectives. |
Long-term equity awards | - We believe our equity incentive program is an important element in our ability to retain, motivate and incentivize our named executive officers. Our equity incentive program is considered central to the achievement of our long-range goals, and aligns our named executive officers’ and other management team members’ interests with those of our stockholders. - The equity awards for each of our applicable named executive officers provides share ownership opportunities through stock options and RSUs, which generally vest over time. |
Name | 2019 Eligible Base Salary | |||
Sean M. Stack | $ | 950,000 | ||
Eric M. Rychel | $ | 525,000 | ||
Jacobus A.J. Govers (1) | $ | 592,734 | ||
Michael T. Keown | $ | 450,000 | ||
Christopher R. Clegg | $ | 450,000 | ||
Tamara S. Polmanteer | $ | 400,000 |
Name | Eligible Base Salary | Target Bonus % | Target Bonus | ||||||||
Sean M. Stack | $ | 950,000 | 125 | % | $ | 1,187,500 | |||||
Eric M. Rychel | $ | 525,000 | 85 | % | $ | 446,250 | |||||
Jacobus A.J. Govers (1) | $ | 592,734 | 75 | % | $ | 444,551 | |||||
Michael T. Keown | $ | 450,000 | 75 | % | $ | 337,500 | |||||
Christopher R. Clegg | $ | 450,000 | 75 | % | $ | 337,500 | |||||
Tamara S. Polmanteer | $ | 400,000 | 65 | % | $ | 260,000 |
(1) | The amounts reported reflect the December 31, 2019 spot conversion rate used by the Company equaling 1.1215 US$ to 1€. |
Performance Targets | Performance Results | |||||||||||||||||||
Threshold | Target | Max | Results | Payout % | ||||||||||||||||
Measure | (millions) | (millions) | (millions) | (millions) | Achieved | |||||||||||||||
Q1 - 10% of Target Opportunity | ||||||||||||||||||||
Company MIP EBITDA | $ | 57.6 | $ | 72.0 | $ | 86.4 | $ | 84.5 | 180 | % | ||||||||||
Q2 - 10% of Target Opportunity | ||||||||||||||||||||
Company MIP EBITDA | $ | 83.6 | $ | 104.5 | $ | 125.4 | $ | 108.5 | 110 | % | ||||||||||
Q3 - 10% of Target Opportunity | ||||||||||||||||||||
Company MIP EBITDA | $ | 82.4 | $ | 103.0 | $ | 123.6 | $ | 112.9 | 124 | % | ||||||||||
Q4 - 10% of Target Opportunity | ||||||||||||||||||||
Company MIP EBITDA | $ | 60.0 | $ | 75.0 | $ | 90.0 | $ | 82.4 | 125 | % | ||||||||||
Annual - 40% of Target Opportunity | $ | 242.0 | $ | 346.0 | $ | 450.0 | $ | 388.3 | 133 | % | ||||||||||
Individual - 20% of Target Opportunity | (2) | (2) |
(1) | The current MIP Net Cash Flow targets are negative numbers. Achievement closer to zero yields a higher payout. |
(2) | Varies by individual as further described below. Please see the information below with respect to each of our named executive officer’s annual payments. |
Safety Improve- ment | Organiz- ational Culture Improve- ment | Strategic Initiatives | Operational Performance Improvement | Strengthen Capital Structure / Maintain Capital Flexibility | Maintain Strong Financial Controls | Manage SG&A | EBITDA Growth | Free Cash Flow Growth | |
Sean M. Stack | ü | ü | ü | ü | ü | ü | |||
Eric M. Rychel | ü | ü | ü | ü | ü | ü | ü | ||
Jacobus A.J. Govers | ü | ü | ü | ü | ü | ü | |||
Michael T. Keown | ü | ü | ü | ü | ü | ü | |||
Christopher R. Clegg | ü | ü | ü | ü | |||||
Tamara S. Polmanteer | ü | ü | ü | ü |
Target Bonus | Total MIP | Total MIP Award | ||||||||||
Amount | Payout (%) (1) | Amount ($) (2) | ||||||||||
Sean M. Stack | $ | 1,187,500 | 137 | % | $ | 1,627,207 | ||||||
Eric M. Rychel | $ | 446,250 | 135 | % | $ | 602,562 | ||||||
Jacobus A.J. Govers (3) | $ | 444,422 | 135 | % | $ | 600,267 | ||||||
Michael T. Keown | $ | 337,500 | 135 | % | $ | 455,719 | ||||||
Christopher R. Clegg | $ | 337,500 | 135 | % | $ | 455,719 | ||||||
Tamara S. Polmanteer | $ | 260,000 | 135 | % | $ | 351,073 |
(1) | Total MIP Payout percentage reported above is the approximate aggregate payout percentage for each of the award calculation components, rounded to the nearest whole percentage for reporting purposes. With respect to the individual performance goals, Mr. Stack achieved performance of 150% and Messrs. Rychel, Govers, Keown and Clegg and Ms. Polmanteer each achieved performance of 140%. |
(2) | For each of our NEOs, the total MIP award amount includes amounts payable in satisfaction of the applicable quarterly MIP EBITDA targets and satisfaction of individual performance goals. |
(3) | Amounts may not foot due to conversion rates. For Mr. Govers, the Target Bonus Amount has been converted using the December 31, 2019 spot conversion rate used by the Company (equaling 1.1215 US$ to 1€). |
Salary | Bonus | Stock Awards | Option Awards | Non-Equity Incentive Plan Compensation | Change In Pension Value and Nonqualified Deferred Compensation Earnings | All Other Compensation | Total | |||||||||||||||||||
Name and Principal Position | Year | ($) | ($)(1) | ($)(2) | ($)(3) | ($) | ($) (4) | ($) (5) | ($) | |||||||||||||||||
Sean M. Stack (Chairman and Chief Executive Officer) | 2019 | 950,000 | — | — | — | 1,627,207 | 26,113 | 194,391 | 2,797,711 | |||||||||||||||||
2018 | 950,000 | 1,125,000 | — | — | 1,440,037 | 12,857 | 240,194 | 3,768,088 | ||||||||||||||||||
2017 | 885,241 | 1,125,000 | 3,941,025 | 3,607,197 | 1,367,980 | 7,483 | 132,040 | 11,065,966 | ||||||||||||||||||
Eric M. Rychel (Executive Vice President, Chief Financial Officer & Treasurer) | 2019 | 525,000 | — | — | — | 602,562 | 71,771 | 102,481 | 1,301,814 | |||||||||||||||||
2018 | 525,000 | 400,000 | — | — | 523,301 | — | 99,169 | 1,547,470 | ||||||||||||||||||
2017 | 481,827 | 400,000 | 1,122,000 | 1,026,960 | 514,073 | 32,218 | 59,953 | 3,637,031 | ||||||||||||||||||
Jacobus A.J. Govers (Executive Vice President, President of Europe and Global Markets) (6) | 2019 | 592,734 | 70,000 | — | — | 600,267 | 88,944 | 13,189 | 1,365,134 | |||||||||||||||||
2018 | 592,558 | 320,000 | — | — | 503,380 | 90,759 | 29,016 | 1,535,713 | ||||||||||||||||||
2017 | 572,853 | 301,564 | 1,122,000 | 1,026,960 | 528,353 | 79,773 | 6,779 | 3,638,282 | ||||||||||||||||||
Michael T. Keown (Executive Vice President and President of Aleris North America) | 2019 | 450,000 | — | — | — | 455,719 | 81,922 | 137,128 | 1,124,769 | |||||||||||||||||
2018 | 450,000 | 250,000 | — | — | 372,149 | — | 97,291 | 1,169,440 | ||||||||||||||||||
2017 | 415,679 | 250,000 | 1,122,000 | 1,026,960 | 380,833 | 32,594 | 176,473 | 3,404,539 | ||||||||||||||||||
Christopher R. Clegg (Executive Vice President, General Counsel and Secretary) | 2019 | 450,000 | — | — | — | 455,719 | 15,608 | 99,905 | 1,021,232 | |||||||||||||||||
2018 | 450,000 | 275,000 | — | — | 402,524 | 7,614 | 97,521 | 1,232,659 | ||||||||||||||||||
2017 | 433,163 | 275,000 | 981,750 | 898,590 | 388,794 | 6,783 | 58,414 | 3,042,493 | ||||||||||||||||||
Tamara S. Polmanteer (Executive Vice President, Chief Human Resources Officer) | 2019 | 400,000 | — | — | — | 351,073 | 19,961 | 93,596 | 864,630 | |||||||||||||||||
2018 | 400,000 | 150,000 | — | — | 302,292 | — | 68,199 | 920,491 | ||||||||||||||||||
2017 | 387,048 | 150,000 | 561,000 | 513,480 | 302,116 | 2,634 | 52,791 | 1,969,068 |
(1) | The amounts in this column for 2017 and 2018 represent the first installment and second installment, respectively, of the Retention Bonuses. The amount of the Retention Bonus reported in respect of 2018 was paid in January 2019, as described above under “Special cash transaction bonuses and retention bonuses”. For Mr. Govers, this column also includes, for 2017, 2018 and 2019, the first, second and third payments, respectively of his Sign-on Award, which is described above under “Cash sign-on bonus”. |
(2) | The amounts in this column represent the grant date fair value of the equity award calculated in accordance with FASB ASC Topic 718; however, the grant date fair value amount did not take into account the right of award holders to receive dividends pursuant to dividend equivalent rights with respect to outstanding unvested RSU awards. Details and assumptions used in calculating the grant date fair value of the RSU awards may be found in Note 13, “Stock-based compensation,” to Aleris Corporation’s audited consolidated financial statements included herein. |
(3) | The amounts in this column represent the grant date fair value of the equity award calculated in accordance with FASB ASC Topic 718. The fair value of the stock options will likely vary from the actual value the holder may receive on exercise because the actual value depends on the number of stock options exercised and the market price of our common stock on the date of exercise. Details and assumptions used in calculating the grant date fair value of the stock options may be found in Note 13, “Stock-based compensation,” to Aleris Corporation’s audited consolidated financial statements included herein. |
(4) | The amounts in this column represent each named executive officer’s aggregate earnings under the Deferred Compensation Plan as well as the change in the actuarial present value of such executive’s benefit under the Aleris Cash Balance Plan for Messrs. Stack, Keown and Clegg or, for Mr. Govers, the Belgian Retirement Plan. For additional information see the sections entitled “Pension benefits as of December 31, 2019” and “Nonqualified deferred compensation as of December 31, 2019” below. |
(5) | The Company provides perquisites and certain other compensatory benefits to its executives. See the section entitled “Perquisites” above. The following table sets forth certain perquisites for 2019 and certain related additional other compensation items, for our named executive officers. Amounts set forth in the table below represent actual costs, other than for parking. A specified number of parking spaces are allocated to the Company in the lease for our Cleveland location. The table sets forth the amounts that would have been paid by the named executive officers for the parking spaces. Tax gross-up payments are made to the named executive officers for annual physicals, financial planning services, spousal travel, entertainment and related expenses, and expatriate tax equalization expenses, as applicable. |
Annual Physical ($) | Financial Planning ($) | Parking ($) | Automobile ($) | Tax Gross-up (a) ($) | ||||||||||
Sean M. Stack | 4,262 | 35,601 | 1,080 | — | 18,628 | |||||||||
Eric M. Rychel | 5,033 | 32,247 | 1,080 | — | 15,415 | |||||||||
Jacobus A.J. Govers (b) | — | 4,441 | — | 8,748 | — | |||||||||
Michael T. Keown | 6,830 | 35,600 | 1,080 | — | 34,286 | |||||||||
Christopher R. Clegg | — | 35,537 | 1,080 | — | 16,606 | |||||||||
Tamara S. Polmanteer | 3,663 | 35,342 | 1,080 | — | 14,888 |
(Continued) | Spousal Travel and Entertainment and Related Tax Gross-up (c) ($) | 401(k) Match Contribution (d) ($) | Nonqualified Deferred Compensation Contribution (e) ($) | Expatriate Tax Equalization Payments and Related Tax Gross-up (f) ($) | Total ($) | |||||||||
Sean M. Stack | 4,449 | 15,324 | 115,046 | — | 194,391 | |||||||||
Eric M. Rychel | — | 13,950 | 34,756 | — | 102,481 | |||||||||
Jacobus A.J. Govers (b) | — | — | — | — | 13,189 | |||||||||
Michael T. Keown | 6,504 | 13,950 | 27,244 | 11,633 | 137,128 | |||||||||
Christopher Clegg | — | 15,325 | 31,358 | — | 99,905 | |||||||||
Tamara S. Polmanteer | — | 15,325 | 23,298 | — | 93,596 |
(a) | Tax gross-up payments are made to the named executive officers for annual physicals and financial planning services, as applicable. |
(b) | For Mr.Govers, the total amount has been converted using the December 31, 2019 spot conversion rate used by the Company (equaling 1.1215 US$ to 1€). The amount listed under “Financial Planning” represents financial planning services; and the amount listed under “Automobile” represents the value of the benefit conferred upon Mr. Govers for use of the Company-leased automobile, in accordance with Belgian case law in the context of calculating statutory termination payments (which is different than the value attributed to this benefit). |
(c) | Amounts included in this column represent the incremental cost of our named executive officers’ spouses and guests participating in certain business-related entertainment events and travel in connection with such events. Where a spouse or guest traveled with a named executive officer utilizing a Company-sponsored aircraft on an otherwise scheduled business flight, there was no incremental cost to the Company associated with the spouse’s or guest’s accompaniment. Where a spouse or guest traveled with a named executive officer utilizing commercial flights, the incremental cost has been calculated based on the actual cost to the Company of the ticket and related fees. With respect to entertainment expenses attributed to a named executive officer’s spouse or guest, the incremental cost is calculated based on the cost of meals or individually-purchased event tickets that are attributable to the spouse’s or guest’s attendance. For 2019, Mr. Keown received a tax gross-up payment on any such imputed income. |
(d) | Amounts included in this column represent restoration matching contributions as well as restoration retirement accrual matching contributions made to the Aleris 401(k) Plan on behalf of our U.S. named executive officers. |
(e) | Amounts included in this column represent restoration matching contributions and restoration retirement accrual contributions made to the Deferred Compensation and Retirement Benefit Restoration Plan on behalf of the U.S. named executive officers. |
(f) | The amount included for Mr. Keown represents certain expatriate tax equalization payments being made to him in connection with his prior service outside of the U.S. |
(6) | To convert compensation values to US$, the December 31, 2019 spot conversion rate used by the Company (equaling 1.1215 US$ to 1€). |
Name | Type | Estimated future payouts under non-equity incentive plan awards | ||||||
Threshold ($) | Target ($) | Maximum ($) | ||||||
Sean M. Stack | MIP | — | 1,187,500 | 2,375,000 | ||||
Eric M. Rychel | MIP | — | 446,250 | 892,500 | ||||
Jacobus A.J. Govers (1) | MIP | — | 444,551 | 889,099 | ||||
Michael T. Keown | MIP | — | 337,500 | 675,000 | ||||
Christopher R. Clegg | MIP | — | 337,500 | 675,000 | ||||
Tamara S. Polmanteer | MIP | — | 260,000 | 520,000 |
(1) | To convert compensation values to US$, the December 31, 2019 spot conversion rate used by the Company (equaling 1.1215 US$ to 1€) was applied to the estimated possible MIP payouts. |
Option awards (1) | Stock awards | ||||||||||||||||
Name | Number of securities underlying unexercised options exercisable | Number of securities underlying unexercised options unexercisable | Option exercise price ($) | Option expiration date | Number of shares or units of stock that have not vested | Market value of shares or units of stock that have not vested | |||||||||||
Sean M. Stack | 183,872 | — | 16.78 | 6/1/2020 | |||||||||||||
45,967 | — | 25.16 | 6/1/2020 | ||||||||||||||
45,967 | — | 33.56 | 6/1/2020 | ||||||||||||||
101,300 | — | 27.20 | 1/21/2024 | ||||||||||||||
193,000 | — | 23.70 | 10/7/2025 | ||||||||||||||
463,650 | — | 17.00 | 11/13/2027 | ||||||||||||||
— | |||||||||||||||||
Eric M. Rychel | 12,631 | — | 38.01 | 7/15/2022 | |||||||||||||
9,600 | — | 27.20 | 1/21/2024 | ||||||||||||||
15,000 | — | 27.20 | 4/15/2024 | ||||||||||||||
35,400 | — | 23.70 | 1/20/2025 | ||||||||||||||
36,000 | — | 23.70 | 10/7/2025 | ||||||||||||||
132,000 | — | 17.00 | 11/13/2027 | ||||||||||||||
— | |||||||||||||||||
Jacobus A.J. Govers | 132,000 | — | 17.00 | 11/13/2027 | |||||||||||||
— | |||||||||||||||||
Michael T. Keown | 21,291 | — | 16.78 | 6/1/2020 | |||||||||||||
7,095 | — | 25.16 | 6/1/2020 | ||||||||||||||
7,095 | — | 33.56 | 6/1/2020 | ||||||||||||||
12,000 | — | 27.20 | 1/21/2024 | ||||||||||||||
132,000 | — | 17.00 | 11/13/2027 | ||||||||||||||
— | |||||||||||||||||
Christopher R. Clegg | 128,662 | — | 16.78 | 6/1/2020 | |||||||||||||
32,163 | — | 25.16 | 6/1/2020 | ||||||||||||||
32,163 | — | 33.56 | 6/1/2020 | ||||||||||||||
46,700 | — | 27.20 | 1/21/2024 | ||||||||||||||
115,500 | — | 17.00 | 11/13/2027 | ||||||||||||||
— | |||||||||||||||||
Tamara S. Polmanteer | 66,000 | — | 17.00 | 11/13/2027 | |||||||||||||
— |
(1) | As applicable and in connection with dividends paid on the Company’s common stock in 2010 and 2013, the stock option exercise prices and number of shares underlying the stock options have been adjusted. All outstanding options were fully vested as of December 31, 2019. |
Stock awards | ||||||
Name | Number of shares acquired on vesting (#) | Value realized on vesting ($) | ||||
Sean M. Stack (1) | 77,275 | 1,700,050 | ||||
Eric M. Rychel (2) | 22,000 | 484,000 | ||||
Jacobus A.J. Govers (3) | 22,000 | 484,000 | ||||
Michael T. Keown (4) | 22,000 | 484,000 | ||||
Christopher R. Clegg (5) | 19,250 | 423,500 | ||||
Tamara S. Polmanteer (6) | 11,000 | 242,000 |
(1) | In connection with Mr. Stack’s RSU vesting events, 40,492 shares were issued to the executive and 36,783 shares were surrendered to pay required withholding obligations associated with such vesting events. |
(2) | In connection with Mr. Rychel’s RSU vesting events, 12,903 shares were issued to the executive and 9,097 shares were surrendered to pay required withholding obligations associated with such vesting events. |
(3) | In connection with Mr. Govers’ RSU vesting events, 8,892 shares were issued to the executive and 13,108 shares were surrendered to pay required withholding obligations associated with such vesting events. |
(4) | In connection with Mr. Keown’s RSU vesting events, 12,133 shares were issued to the executive and 9,867 shares were surrendered to pay required withholding obligations associated with such vesting events. |
(5) | In connection with Mr. Clegg’s RSU vesting events, 10,616 shares were issued to the executive and 8,634 shares were surrendered to pay required withholding obligations associated with such vesting events. |
(6) | In connection with Ms. Polmanteer’s RSU vesting events, 6,451 shares were issued to the executive and 4,549 shares were surrendered to pay required withholding obligations associated with such vesting events. |
Name | Plan name | Number of years credited service (#) | Present value of accumulated benefit ($) | Payments during last Fiscal Year ($) | ||||||||
Sean M. Stack | Aleris Cash Balance Plan | 2.6 | 35,594 | — | ||||||||
Eric M. Rychel | None | — | — | — | ||||||||
Jacobus A.J. Govers | Belgian Retirement Plan | 2.5 | 210,805 | (1) | — | |||||||
Michael T. Keown | Aleris Cash Balance Plan | 8.4 | 45,011 | — | ||||||||
Christopher R. Clegg | Aleris Cash Balance Plan | 2.5 | 49,215 | — | ||||||||
Tamara S. Polmanteer | None | — | — | — |
(1) | To convert the present value of accumulated benefit to US$, the December 31, 2019 spot conversion rate used by the Company (equaling 1.1215 US$ to 1€) was applied. |
Name | Executive contributions in last FY ($)(1) | Registrant contributions in last FY ($)(2) | Aggregate earnings in last FY ($)(3) | Aggregate withdrawals/ distributions ($) | Aggregate balance at last FYE ($)(4) | ||||||||||
Sean M. Stack | 119,502 | 115,046 | 20,099 | — | 1,060,861 | ||||||||||
Eric M. Rychel | 26,250 | 34,756 | 71,771 | — | 375,002 | ||||||||||
Jacobus A.J. Govers (5) | — | — | — | — | — | ||||||||||
Michael T. Keown | 41,107 | 27,244 | 70,699 | — | 388,439 | ||||||||||
Christopher R. Clegg | 42,626 | 31,358 | 11,191 | — | 536,791 | ||||||||||
Tamara S. Polmanteer | 35,114 | 23,298 | 19,961 | — | 177,616 |
(1) | This amount reflects a portion of salary that the indicated executive elected to defer during 2019. This amount is included in the “Salary” column of the “Summary compensation table”. |
(2) | The full amounts reported as Company contributions have been reported in the “All other compensation” columns in the “Summary compensation table”. Amounts included in this column represent the following contributions made to the Deferred Compensation Plan: (a) restoration matching contributions on behalf of Messrs. Stack, Rychel, Keown and Clegg and Ms. Polmanteer in the amounts of $84,401, $27,115, $21,686, $22,901 and $16,862 respectively, and (b) restoration retirement accrual contributions on behalf of Messrs. Stack, Rychel, Keown, Clegg and Ms. Polmanteer in the amounts of $30,645, $7,642, $5,558, $8,457 and $6,407, respectively. |
(3) | Includes amounts reported in the “Change in Pension Value and Nonqualified Deferred Compensation Earnings” column of the “Summary compensation table.” |
(4) | Of the totals in this column, amounts previously reported in the “Summary compensation table” for previous years are $429,640, $105,378, $40,875, $238,844 and $31,082, respectively, for Messrs. Stack, Rychel, Keown and Clegg and Ms. Polmanteer. |
(5) | Mr. Govers was not a participant in our Deferred Compensation Plan in 2019. |
Accrued benefits (1) | Earned annual bonus for the prior year | Cash severance payment (2) | Pro-rata bonus (3) | Nonrenewal payment (4) | Continuation of medical benefits (5) | |
Upon a termination by the Company without Cause or by the executive for Good Reason (each as defined below) | ü | ü | ü | ü | ü | |
Upon a termination by the Company for Cause or by the executive without Good Reason | ü | |||||
Upon a termination due to the executive’s death or disability | ü | ü | ü | |||
Upon a termination by the Company due to nonrenewal (6) | ü | ü | ü | |||
Upon a termination by the executive due to nonrenewal (7) | ü | ü |
(1) | To the extent accrued benefits (i.e., business expenses and vacation) have not yet been paid or used, as applicable, prior to the date of termination, these benefits will be paid as soon as practicable following the date of termination. |
(2) | The cash severance payment is equal to 3 times (for Mr. Stack) or 1.5 times (for Messrs. Rychel, Keown, Clegg and Ms. Polmanteer) the sum of the (x) executive’s base salary and (y) annual target bonus. It is payable in substantially equal installments consistent with Aleris International’s payroll practices over a period of 24 months for Mr. Stack and 18 months for Messrs. Rychel, Keown, Clegg and Ms. Polmanteer following the date of termination. However, in the event of a termination of employment by the Company without Cause or by the executive for Good Reason in anticipation of or within 12 months following a Change of Control (as defined in the Plan), the cash severance payment will be paid in a cash lump sum within 30 days following the date of termination, to the extent permissible without penalty under the applicable tax rules. |
(3) | The pro-rata bonus is determined based on the executive’s annual target bonus adjusted for the number of days the executive was employed during the calendar year. |
(4) | After giving effect to the amendment to the Employment Agreement entered into with each of our U.S. named executive officers, (i) for Mr. Stack, the nonrenewal payment is calculated and paid in the same manner as the cash severance payment and (ii) for Messrs. Rychel, Keown and Clegg and Ms. Polmanteer, the nonrenewal payment is equal to the sum of the (x) executive’s base salary and (y) annual target bonus. |
(5) | In connection with a termination by the Company without Cause or by the executive for Good Reason, medical coverage continues for 24 months for Mr. Stack or 18 months for Messrs. Rychel, Keown and Clegg and Ms. Polmanteer. In connection with a termination by the Company due to nonrenewal, medical coverage continues for 24 months for Mr. Stack or 12 months for Messrs. Rychel, Keown and Clegg, and Ms. Polmanteer. |
(6) | The Company must provide at least six months’ notice (30 days’ notice for Mr. Stack) in the event it elects not to renew any such named executive officer’s employment at the end of the then-outstanding term in accordance with the terms of the Employment Agreement. |
(7) | Each executive is required to provide at least 60 days’ notice in the event they elect to not renew his or her Employment Agreement at the end of the then-outstanding term in accordance with the terms of the Employment Agreement. |
▪ | a material breach by the executive of the Employment Agreement; |
▪ | other than as a result of physical or mental illness or injury, the executive’s continued failure to substantially perform the executive’s duties; |
▪ | gross negligence or willful misconduct by the executive which causes or reasonably should be expected to cause material harm to Company and its subsidiaries; |
▪ | material failure by the executive to use best reasonable efforts to follow lawful instructions of the Board of Directors or, for the named executive officers other than Mr. Stack, the executive’s direct supervisor; or |
▪ | the executive’s indictment for, or plea of nolo contendere to, a felony involving moral turpitude or other serious crime involving moral turpitude. |
▪ | a material reduction in base salary or annual bonus opportunity; |
▪ | a material diminution in position, duties, responsibilities or reporting relationships; |
▪ | a material breach by the Company of any material economic obligation under the Employment Agreement or any applicable stock option or RSU award agreements; or |
▪ | a change of principal place of employment to a location more than 75 miles from such principal place of employment as of the effective date of the applicable Employment Agreement. |
▪ | the acquisition by any “person” or “group” (as such terms are used in Sections 13(d) of the Securities Exchange Act of 1934) other than the Initial Investors and their affiliates (including among such affiliates, for purposes of this definition, for the avoidance of doubt, any entity that the Initial Investors beneficially own more than 50% of the then-outstanding securities entitled to vote generally in the election of directors of such entity) of more than 50% of the then-outstanding securities entitled to vote generally in the election of directors of the Company (“Voting Securities”); |
▪ | any merger, consolidation, reorganization, recapitalization, tender or exchange offer or any other transaction with or affecting the Company following which any person or group, other than the Initial Investors and their affiliates, beneficially owns more than 50% of the Voting Securities of the surviving entity; |
▪ | the sale, lease, exchange, transfer or other disposition of all, or substantially all, of the assets of the Company and its consolidated subsidiaries, other than to a successor entity of which the Initial Investors and their affiliates beneficially own 50% or more of the Voting Securities; or |
▪ | a change in the composition of the Board of Directors over a period of 36 months or less, such that a majority of the individuals who constitute the Board of Directors as of the beginning of such period (the “Incumbent Directors”) cease for any reason to constitute at least a majority of the Board of Directors; provided that any person becoming a Director subsequent to the beginning of such period, whose election or nomination for election was approved by a vote of at least a majority of the Incumbent Directors, including those directors whose election or nomination for election was previously so approved, shall be deemed to be an Incumbent Director. |
Termination by Co. for Cause or by Exec. without Good Reason | Termination by Co. due to Non-Renewal of Term | Termination by Co. without Cause or by Exec. for Good Reason | Death or disability | Change in control | |||||||||||||
Payment ($)(1) | Cash and benefits ($)(2) | Cash and benefits ($)(3) | Value of equity acceleration ($)(4) | Cash and benefits ($)(5) | Value of equity acceleration ($)(4) | ||||||||||||
Sean M. Stack | 73,077 | 9,765,665 | 8,138,459 | — | 1,260,577 | — | |||||||||||
Eric M. Rychel | 40,385 | 1,510,097 | 2,119,077 | — | 486,635 | — | |||||||||||
Jacobus A.J. Govers (7) | |||||||||||||||||
Michael T. Keown | 34,615 | 1,228,703 | 1,690,840 | — | 372,115 | — | |||||||||||
Christopher R. Clegg | 34,615 | 1,225,722 | 1,686,369 | — | 372,115 | — | |||||||||||
Tamara S. Polmanteer | 30,769 | 1,024,580 | 1,377,554 | — | 290,769 | — |
(1) | The amounts in this column include only payment of accrued but unused vacation, as of December 31, 2019. |
(2) | The amount of Cash and Benefits in the event of a termination by Aleris International due to non-renewal of the employment term (calculated under the terms of each executive’s Employment Agreement assuming the termination occurred on December 31, 2019) includes the payment of the executive’s nonrenewal payment, the 2019 earned MIP bonus, accrued an unused vacation and an estimated value of continued medical benefits. |
(3) | The amount of Cash and Benefits in the event of a termination by Aleris International without Cause or by the Executive for Good Reason (calculated under the terms of each executive’s Employment Agreement assuming the termination occurred on December 31, 2019) includes, in addition to the amounts described in Note 5 below, the payment of the executive’s cash severance payment and an estimated value of continued medical benefits. |
(4) | Upon termination by Aleris International without Cause or by the executive for Good Reason, the named executive officers’ remaining unvested stock options and RSUs would vest (or partially vest) under the terms of the applicable agreements; however, as of December 31, 2019, all outstanding equity awards were fully vested under their terms notwithstanding an assumed termination event. |
(5) | The amounts in this column include payment of accrued but unused vacation for all named executive officers as of December 31, 2019, as well as a cash payment equal to each executive’s 2019 MIP bonus (assuming payout at target level and termination on December 31, 2019). |
(6) | The payments and benefits to which Mr. Govers would be entitled in the event of certain termination from employment events are governed by Belgian laws and described separately below. |
Name | Fees earned or paid in cash ($) | All Other Compensation ($) | Total ($) | ||||||
Brook Hinchman (1) | 180,000 | — | 180,000 | ||||||
Brian Laibow (1) | 180,000 | — | 180,000 | ||||||
Matthew R. Michelini (2) | — | — | — | ||||||
Robert O’Leary (1) | 180,000 | — | 180,000 | ||||||
Emily Stephens (1) | 180,000 | — | 180,000 | ||||||
Lawrence W. Stranghoener | 198,750 | — | 198,750 | ||||||
Kaj Vazales (1) | 180,000 | — | 180,000 | ||||||
G. Richard Wagoner, Jr. | 180,000 | — | 180,000 |
(1) | Messrs. Brook Hinchman, Brian Laibow, Robert O’Leary and Kaj Vazales and Ms. Emily Stephens (the “Oaktree Directors”) were appointed to the Board of Directors by the Oaktree Funds. All remuneration paid to the Oaktree Directors is turned over to an affiliate of Oaktree pursuant to an agreement between the Oaktree Funds and the Oaktree Director as part of his or her employment with the Oaktree Funds. No remuneration is kept by any Oaktree Director. In January 2020, Mr. Robert LaRoche replaced Ms. Emily Stephens as an Oaktree Director. |
(2) | Mr. Matthew R. Michelini is a partner of the Apollo Funds but has not been appointed to our Board by the Apollo Funds, and he has advised the Corporation that he waives all cash and non-cash compensation (including equity awards) with respect to his service as one of our directors. |
▪ | Generally directors do not have any rights with respect to the shares underlying their RSUs, until each RSU becomes vested and the director is issued a share of common stock in settlement of the RSU; however, the RSUs granted to the directors include a dividend equivalent right, pursuant to which the director is entitled to receive, for each RSU, a payment equal in amount to any dividend or distribution made with respect to a share of our common stock, at the same time the dividend or distribution is made to our stockholders. |
▪ | The RSUs will be settled through the issuance of shares of our common stock equal to the number of RSUs that have vested. |
▪ | If the stockholders of the Company do not re-elect or reappoint a director to our Board of Directors and the Board of Directors of Aleris International prior to the end of the applicable vesting period, all restrictions will lapse with respect to restricted stock and all RSUs will vest. If board service ceases for any other reason, all unvested restricted shares or RSUs are forfeited. |
▪ | In the event of, among other events, an extraordinary distribution, stock dividend, recapitalization, stock split, reorganization, merger, spin-off or other similar transaction, the Board of Directors shall make appropriate and equitable adjustments to the number, exercise price, class and kind of shares or other consideration underlying awards that have been granted under the Equity Incentive Plan, including the stock options and restricted stock awarded to directors. |
▪ | All outside director stock options are 100% vested. They will terminate as follows: (1) if the stockholders of the Company do not re-elect or reappoint the director to the Board of Directors of the Company and Aleris International or the director is removed from service on the Board of Directors of the Company and Aleris International, the stock option will terminate six months after service ends; (2) if the board service ends due to death, the stock option will terminate 12 months after the date of death; and (3) if board service ends for any other reason, the stock option will terminate 90 days after service ends. |
▪ | After service ends, the Company has the right, but not the obligation, to purchase any shares acquired by the director upon lapsing of restrictions on restricted stock or RSUs or exercise of the stock options. The call right may be exercised, in whole or in part, from time to time and the individual will be paid the fair market value of the shares on the call settlement date. |
Number of securities to be issued upon exercise of outstanding options, warrants and rights | Weighted-average exercise price of outstanding options, warrants and rights | Number of securities remaining available for future issuance under equity compensation plans (excluding securities reflected in column (a)) | |||||||
Plan Category | (a) | (b) | (c) | ||||||
Equity compensation plans approved by security holders | |||||||||
Equity compensation plans not approved by security holders (1) (2) | 3,341,097 | (3) | 20.92 | 692,613 | |||||
Total | 3,341,097 | 20.92 | 692,487 |
(1) | Represents Aleris Corporation’s 2010 Equity Incentive Plan, as amended from time to time. |
(2) | The number of shares of common stock of Aleris Corporation authorized under the 2010 Equity Incentive Plan was 5,328,875 as of December 31, 2019. |
(3) | Full number reported is comprised of outstanding stock options granted under Aleris Corporation’s 2010 Equity Incentive Plan, as of December 31, 2019. |
Name and Address of Owner (1) | Direct or Indirect Ownership | Securities That Can Be Acquired By Holder (2) | Total | Percent of Class | |||||||
Oaktree Funds (3)(4) | 18,216,988 | 1,775,335 | 19,992,323 | 58.3% | |||||||
Apollo Funds (3)(5) | 5,553,946 | 518,107 | 6,072,053 | 18.4% | |||||||
Bain Capital Credit Funds (3)(6) | 2,904,773 | 266,095 | 3,170,868 | 9.7% | |||||||
Caspian Funds (3)(7) | 2,560,889 | 138,512 | 2,699,401 | 8.3% | |||||||
Sean M. Stack | 180,258 | 1,033,756 | 1,214,014 | 3.6% | |||||||
Christopher R. Clegg | 55,349 | 355,188 | 410,537 | 1.3% | |||||||
Eric M. Rychel | 63,054 | 240,631 | 303,685 | * | |||||||
Michael T. Keown | 45,132 | 179,481 | 224,613 | * | |||||||
Jacobus A.J. Govers | 47,140 | 132,000 | 179,140 | * | |||||||
Tamara S. Polmanteer | 20,673 | 66,000 | 86,673 | * | |||||||
Lawrence Stranghoener | 19,196 | 26,616 | 45,812 | * | |||||||
G. Richard Wagoner | 36,196 | — | 36,196 | * | |||||||
Brook Hinchman (8) | — | — | — | * | |||||||
Brian Laibow (8) | — | — | — | * | |||||||
Robert LaRoche | — | — | — | * | |||||||
Matthew R. Michelini | — | — | — | * | |||||||
Robert O’Leary (8) | — | — | — | * | |||||||
Kaj Vazales (8) | — | — | — | * | |||||||
All current executive officers and directors as a group (14 persons) | 466,998 | 2,033,672 | 2,500,670 | 7.2% |
(1) | Unless otherwise indicated, the address of each person listed is c/o Aleris Corporation, 25825 Science Park Drive, Suite 400, Cleveland, Ohio 44122-7392. |
(2) | Represents the number of shares of common stock issuable upon the exercise of options currently exercisable or exercisable 60 days after February 28, 2020, and upon exchange of Aleris International’s 6% senior subordinated exchangeable notes into shares of Aleris Corporation common stock. |
(3) | Aleris Corporation and each of its stockholders is a party to the stockholders agreement discussed in Item 13. - “Certain Relationships and Related Party Transactions-Stockholders Agreement.” Aleris Corporation and the Oaktree Funds, the Apollo Funds, the Bain Capital Credit Funds, the Caspian Funds and holders of at least 5% of outstanding Aleris Corporation common stock are each a party to the Registration Rights Agreement discussed in Item 13 - “Certain relationships and related party transactions-Registration rights agreement.” |
(4) | Represents all equity interests owned by OCM Opportunities ALS Holdings, L.P., OCM High Yield Plus ALS Holdings, L.P., Oaktree European Credit Opportunities Holdings, Ltd., and OCM FIE, LLC. Of the shares included, 16,848,918 are held by OCM Opportunities ALS Holdings, L.P.; 999,065 are held by OCM High Yield Plus ALS Holdings, L.P.; and 183,839 are held by OCM FIE, LLC, which includes 85,170 shares which may be acquired upon exercise of options that are vested. In addition the Oaktree Funds hold $27,901,538 aggregate principal amount of Aleris International’s 6% senior subordinated exchangeable notes (convertible into 1,690,165 shares of Aleris Corporation common stock). Since June 1, 2013, Aleris International’s 6% senior subordinated exchangeable notes are exchangeable for shares of Aleris Corporation common stock at any time at the holder’s option. Therefore, the shares reported as beneficially owned in the above table include the number of shares of common stock issuable to Nominees of the Oaktree Funds upon exchange of Aleris International’s 6% senior subordinated exchangeable notes. The mailing address for the owners listed above is 333 S. Grand Avenue, 28th Floor, Los Angeles, CA 90071. |
(5) | Represents 5,553,946 shares of common stock held of record by Apollo ALS Holdings II, L.P. (“Apollo ALS Holdings”). Since June 1, 2013, Aleris International’s 6% senior subordinated exchangeable notes are exchangeable for shares of Aleris Corporation common stock at any time at the holder’s option. Therefore, the shares reported as beneficially owned by the Apollo Funds in the |
(6) | Represents all equity interests of Bain Capital COPS II Continuation Vehicle, L.P., Bain Capital COPS III Continuation Vehicle, L.P., Sankaty Credit Opportunities (Offshore Master) IV, L.P., Sankaty Credit Opportunities IV, L.P., Bain Capital COPS CV Holdings, L.P. and SR Group, LLC (collectively, the “Bain Capital Credit Funds”). The mailing address of the Bain Capital Credit Funds is c/o Bain Capital Credit, LP, 200 Clarendon Street, Boston, MA 02116. |
(7) | Represents all equity interests of Caspian HLSC1, LLC, Caspian Select Credit Master Fund Ltd., Caspian Solitude Master Fund L.P., Caspian SC Holdings, L.P., Mariner LDC and one other account advised by Caspian Capital LP (collectively, the “Caspian Funds”). The mailing address of all Caspian Funds except Mariner LDC is 10 East 53rd Street, 35th Floor, New York, New York 10022. The mailing address of Mariner LDC is c/o Mariner Investment Group, 500 Mamaroneck Avenue, Harrison, New York 10528. Since June 1, 2013, Aleris International’s 6% exchangeable senior subordinated exchangeable notes are exchangeable for shares of Aleris Corporation common stock at any time at the holder’s option. Therefore, the shares reported as beneficially owned in the above table include the number of shares of common stock issuable upon exchange of the $2,286,729 aggregate principal amount of Aleris International’s 6% senior subordinated exchangeable notes (convertible into 138,512 shares of Aleris |
(8) | With respect to the less than 1% of shares held directly by each of Messrs. Hinchman, Laibow, LaRoche, O’Leary and Vazales, these shares are held for the benefit of OCM FIE, LLC (“FIE”), a wholly owned subsidiary of Oaktree. |
▪ | a right of the Oaktree Funds to designate a certain number of directors to our board of directors; |
▪ | certain limitations on the transfer of Aleris Corporation’s common stock, including limitations on transfers to competitors or affiliates of competitors of Aleris; |
▪ | information rights for the Investors with respect to financial statements of Aleris Corporation and its subsidiaries; |
▪ | the ability of a Stockholder to “tag-along” their shares of Aleris Corporation common stock to sales by the Oaktree Funds or, under certain limited circumstances, the Apollo Funds to a non-affiliated third party entity, and the ability of Stockholders to “drag-along” Aleris Corporation’s common stock held by the other Stockholders under certain circumstances; and |
▪ | the right of certain Stockholders to purchase a pro rata portion of new securities offered by Aleris Corporation in certain circumstances. |
Type of Fees | 2019 | 2018 | ||||||
(in thousands) | ||||||||
Audit fees | $ | 4,068 | $ | 3,770 | ||||
Audit related fees | 10 | 10 | ||||||
Total | $ | 4,078 | $ | 3,780 |
ALERIS CORPORATION | ||
March 18, 2020 | By: | /s/ Eric M. Rychel |
Eric M. Rychel Executive Vice President, Chief Financial Officer and Treasurer |
Signature | Title | Date | ||
/s/ Sean M. Stack | Chairman and Chief Executive Officer and Director | March 18, 2020 | ||
Sean M. Stack | (Principal Executive Officer) | |||
/s/ Eric M. Rychel | Executive Vice President, Chief | March 18, 2020 | ||
Eric M. Rychel | Financial Officer and Treasurer | |||
(Principal Financial Officer) | ||||
/s/ I. Timothy Trombetta | Vice President and Controller | March 18, 2020 | ||
I. Timothy Trombetta | (Principal Accounting Officer) | |||
/s/ Brook D. Hinchman | Director | March 18, 2020 | ||
Brook D. Hinchman | ||||
/s/ Brian K. Laibow | Director | March 18, 2020 | ||
Brian K. Laibow | ||||
/s/ Robert LaRoche | Director | March 18, 2020 | ||
Robert LaRoche | ||||
/s/ Matthew R. Michelini | Director | March 18, 2020 | ||
Matthew R. Michelini | ||||
/s/ Robert O’Leary | Director | March 18, 2020 | ||
Robert O’Leary | ||||
/s/ Lawrence W. Stranghoener | Director | March 18, 2020 | ||
Lawrence W. Stranghoener | ||||
/s/ Kaj Vazales | Director | March 18, 2020 | ||
Kaj Vazales | ||||
/s/ G. Richard Wagoner, Jr. | Director | March 18, 2020 | ||
G. Richard Wagoner, Jr. | ||||
Exhibit Index | ||
Exhibit | ||
Number | Description |
2.1 |
2.2 |
2.2.1 |
2.2.2 |
2.3 |
2.4 |
3.1 |
3.2 |
4.1 |
4.2 |
4.3 |
4.4 |
10.1 |
Exhibit | ||
Number | Description |
10.2 |
10.3 |
10.4 |
10.4.1 |
10.4.2 |
10.4.3 |
10.4.4 |
10.4.5 |
10.4.6 |
10.5 |
Exhibit | ||
Number | Description |
10.5.1 |
10.6 |
10.6.1 |
10.6.2 |
10.6.3 |
10.6.4 |
10.7 |
10.7.1 |
10.8† |
10.8.1† |
Exhibit | ||
Number | Description |
10.9† |
10.9.1† |
10.9.2† |
10.10† |
10.10.1† |
10.10.2† |
10.11† |
10.11.1† |
10.12† |
10.12.1† |
10.12.2† |
10.12.3† |
10.13† |
10.13.1† |
10.13.2† |
Exhibit | ||
Number | Description |
10.14† |
10.15† |
10.15.1† |
10.16† |
10.16.1† |
10.17† |
10.18† |
10.19† |
10.20† |
10.21† |
10.21.1† |
10.22† |
10.22.1† |
Exhibit | ||
Number | Description |
10.23† |
10.24† |
10.24.1† |
10.25† |
10.26† |
10.27† |
10.28† |
10.29† |
10.30† |
10.31† |
10.32† |
10.33† |
10.34† |
10.35† |
Exhibit | ||
Number | Description |
21.1* |
31.1* |
31.2* |
32.1* |
101.INS* | XBRL Instance Document |
101.SCH* | XBRL Taxonomy Extension Schema |
101.CAL* | XBRL Taxonomy Extension Calculation Linkbase |
101.DEF* | XBRL Taxonomy Extension Definition Linkbase |
101.LAB* | XBRL Taxonomy Extension Label Linkbase |
101.PRE* | XBRL Taxonomy Extension Presentation Linkbase |
† | Management contract or compensatory plan or arrangement |
* | Filed herewith. |
Subsidiaries of Aleris Corporation as of December 31, 2019 |
Aleris International, Inc., a Delaware corporation, is a wholly-owned subsidiary of Aleris Corporation. Set forth below is a list of Aleris International, Inc.'s subsidiaries. |
Subsidiary | State/Country of Incorporation/Formation | Aleris Ownership |
ALERIS ALUMINUM DENMARK APS | Denmark | 100.00% |
ALERIS ALUMINUM DUFFEL BV | Belgium | 100.00% |
ALERIS ALUMINUM FRANCE SARL | France | 100.00% |
ALERIS ALUMINUM ITALY SRL | Italy | 100.00% |
ALERIS ALLUMINUM JAPAN LTD | Japan | 100.00% |
ALERIS ALUMINUM NETHERLANDS B.V. | Netherlands | 100.00% |
ALERIS ALUMINUM POLAND sp.z.o.o. | Poland | 100.00% |
ALERIS ALUMINUM UK LIMITED | United Kingdom | 100.00% |
ALERIS ALUMINUM ZHENJIANG CO., LTD. | China | 100.00% |
ALERIS ASIA PACIFIC INTERNATIONAL (BARBADOS) LTD. | Barbados | 100.00% |
ALERIS ASIA PACIFIC LIMITED | Hong Kong | 100.00% |
ALERIS CASTHOUSE GERMANY GMBH | Germany | 100.00% |
ALERIS DEUTSCHLAND HOLDING GMBH | Germany | 100.00% |
ALERIS DEUTSCHLAND VIER GMBH CO KG | Germany | 100.00% |
ALERIS DEUTSCHLAND VIERTE VERWALTUNGS GMBH | Germany | 50.00% |
ALERIS HOLDING CANADA ULC | Canada | 100.00% |
ALERIS HOLDING LUXEMBOURG S.A.R.L. | Luxembourg | 100.00% |
ALERIS OHIO MANAGEMENT, INC. | Delaware | 100.00% |
ALERIS RM, INC. | Delaware | 100.00% |
ALERIS ROLLED PRODUCTS, INC. | Delaware | 100.00% |
ALERIS ROLLED PRODUCTS, LLC | Delaware | 100.00% |
ALERIS ROLLED PRODUCTS CANADA ULC | Canada | 100.00% |
ALERIS ROLLED PRODUCTS GERMANY GMBH | Germany | 100.00% |
ALERIS ROLLED PRODUCTS MEXICO, S. de R.L. de C.V. | Mexico | 100.00% |
ALERIS ROLLED PRODUCTS SALES CORPORATION | Delaware | 100.00% |
ALERIS (SHANGHAI) TRADING CO. LTD. | China | 100.00% |
ALERIS SWITZERLAND GMBH | Switzerland | 100.00% |
Subsidiary | State/Country of Incorporation/Formation | Aleris Ownership |
ALERIS WORLDWIDE, INC. | Delaware | 100.00% |
DUTCH ALUMINUM C.V. | Netherlands | 100.00% |
IMCO RECYCLING OF OHIO, LLC | Delaware | 100.00% |
INTL ACQUISITION CO. | Delaware | 100.00% |
NAME ACQUISITION CO. | Delaware | 100.00% |
NICHOLS ALUMINUM, LLC | Delaware | 100.00% |
NICHOLS ALUMINUM-ALABAMA, LLC | Delaware | 100.00% |
UWA ACQUISITION CO. | Delaware | 100.00% |
Date: | March 18, 2020 | /s/ Sean M. Stack | ||
Name: | Sean M. Stack | |||
Title: | Chairman and Chief Executive Officer (Principal Executive Officer) |
Date: | March 18, 2020 | /s/ Eric M. Rychel | ||
Name: | Eric M. Rychel | |||
Title: | Executive Vice President, Chief Financial Officer and Treasurer (Principal Financial Officer) |
Date: | March 18, 2020 | /s/ Sean M. Stack |
Sean M. Stack | ||
Chairman and Chief Executive Officer (Principal Executive Officer) | ||
Date: | March 18, 2020 | /s/ Eric M. Rychel |
Eric M. Rychel | ||
Executive Vice President, Chief Financial Officer and Treasurer (Principal Financial Officer) |
Long-Term Debt - Exchangeable Notes (Details) - Senior Subordinated Notes - Senior Subordinated Exchangeable Notes |
Jun. 01, 2010
USD ($)
shares / $
|
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Debt Instrument [Line Items] | |
Aggregate original principal amount of debt | $ 45,000,000 |
Debt instrument, interest rate, stated percentage | 6.00% |
Shares of common stock per unit of debt principal amount (in shares) | shares / $ | 60.58 |
Unit of debt principal amount for conversion | $ 1,000 |
Employee Benefit Plans - Effect of Change in Assumed Health Care Cost Trend Rates (Details) - Other Postretirement Benefit Plans - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Defined Benefit Plan Disclosure [Line Items] | |||
Discount rate used to determine end of period benefit obligations | 3.10% | 4.10% | 3.40% |
Health care cost trend rate assumed for next year | 6.10% | 6.90% | 7.40% |
Ultimate trend rate | 4.50% | 4.50% | 4.50% |
Year rate reaches ultimate trend rate | 2037 | 2037 | 2037 |
Effect of 1% point increase on service and interest cost components | $ 0.1 | ||
Effect of 1% point decrease on service and interest cost components | (0.1) | ||
Effect of 1% point increase on accumulated postretirement benefit obligation | 1.7 | ||
Effect of 1% point decrease on accumulated postretirement benefit obligation | $ (1.4) |
Long-Term Debt - Schedule of Maturities (Details) $ in Millions |
Dec. 31, 2019
USD ($)
|
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Debt | |
2020 | $ 73.0 |
2021 | 36.8 |
2022 | 350.3 |
2023 | 1,484.9 |
2024 | 37.1 |
After 2024 | 0.0 |
Total | $ 1,982.1 |
Segment and Geographic Information - Long-Lived Assets by Geography (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Revenues from External Customers and Long-Lived Assets [Line Items] | ||
Long-lived tangible assets | $ 1,358.7 | $ 1,395.0 |
United States | ||
Revenues from External Customers and Long-Lived Assets [Line Items] | ||
Long-lived tangible assets | 832.5 | 864.8 |
Asia | ||
Revenues from External Customers and Long-Lived Assets [Line Items] | ||
Long-lived tangible assets | 252.1 | 258.8 |
Europe | ||
Revenues from External Customers and Long-Lived Assets [Line Items] | ||
Long-lived tangible assets | 274.1 | 271.4 |
Total international | ||
Revenues from External Customers and Long-Lived Assets [Line Items] | ||
Long-lived tangible assets | $ 526.2 | $ 530.2 |
Stockholders' Equity - Narrative (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2017 |
Dec. 31, 2015 |
Jun. 30, 2018 |
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Equity Securities without Readily Determinable Fair Value [Line Items] | |||
Dividends and interest paid | $ 0.2 | ||
Real Industry Inc | |||
Equity Securities without Readily Determinable Fair Value [Line Items] | |||
Other than temporary impairment losses, investments, portion recognized in earnings | $ 22.8 | ||
Equity, fair value | $ 11.1 | ||
Equity securities realized gain | $ 12.2 |
Property, Plant and Equipment - Property, Plant and Equipment Component (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Property, Plant and Equipment [Abstract] | ||
Land | $ 95.5 | $ 94.2 |
Buildings and improvements | 407.3 | 395.6 |
Production equipment and machinery | 1,489.5 | 1,456.8 |
Office furniture and computer software and equipment | 140.0 | 129.8 |
Construction work-in-progress | 58.5 | 41.7 |
Property, plant and equipment | 2,190.8 | 2,118.1 |
Accumulated depreciation | (832.1) | (723.1) |
Property, plant and equipment, net | $ 1,358.7 | $ 1,395.0 |
Long-Term Debt (Tables) |
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Debt Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Debt | Our debt is summarized as follows:
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Schedule of Maturities of Long-term Debt | Scheduled maturities of our debt subsequent to December 31, 2019 are as follows:
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Leases (Tables) |
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Leases [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Lease, Cost | The components of lease expense were as follows:
Supplemental cash flow information related to leases was as follows:
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Schedule of Lease Related Assets and Liabilities | Supplemental balance sheet information related to leases was as follows:
(a) Operating and finance lease right-of-use assets are included in “Other long-term assets” in the Consolidated Balance Sheet. Current operating and finance lease obligations are included in “Accrued liabilities” in the Consolidated Balance Sheet. Long-term operating and finance lease obligations are included in “Other long-term liabilities” in the Consolidated Balance Sheet. |
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Schedule of Finance Lease, Liability, Maturity | Maturities of lease liabilities were as follows:
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Schedule of Lessee, Operating Lease, Liability, Maturity | Maturities of lease liabilities were as follows:
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Summary of Significant Accounting Policies (Tables) |
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Accounting Policies [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Accounts Receivable, Allowance for Bad Debt | The movement of the accounts receivable allowance is as follows:
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Schedule of Property, Plant and Equipment | Depreciation is primarily computed using the straight-line method over the estimated useful lives of the related assets, as follows:
The components of our consolidated property, plant and equipment are as follows:
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Schedule of Capitalized Interest Costs | Capitalized interest costs are as follows:
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Schedule of New Accounting Pronouncements and Changes in Accounting Principles | The pre-tax impact of the adoption of ASU 2014-09 on our Consolidated Balance Sheet at December 31, 2019 and 2018 and our Consolidated Statement of Operations for the years ended December 31, 2019 and 2018 is as follows:
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Inventories |
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Inventory Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Inventories | INVENTORIES The components of our “Inventories” as of December 31, 2019 and 2018 are as follows:
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Accrued and Other Long-Term Liabilities |
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Accrued and Other Long-Term Liabilities | ACCRUED AND OTHER LONG-TERM LIABILITIES Accrued liabilities at December 31, 2019 and 2018 consisted of the following:
Other long-term liabilities at December 31, 2019 and 2018 consisted of the following:
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Stock-Based Compensation |
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Stock-Based Compensation | STOCK-BASED COMPENSATION On June 1, 2010, the Board of Directors of Aleris Corporation (the “Board”) approved the Aleris Corporation 2010 Equity Incentive Plan (as amended from time to time, the “2010 Equity Plan”). Stock options, restricted stock units and restricted shares have been granted under the 2010 Equity Plan to certain members of senior management of the Company and other non-employee directors. All stock options granted have a life not to exceed ten years and vest over a period not to exceed four years. Shares of common stock are issued upon stock option exercises from available shares of common stock. The restricted stock units also vest over a period not to exceed four years. A portion of the stock options, as well as a portion of the restricted stock units, may vest upon a change in control event should the event occur prior to full vesting of these awards, depending on the amount of vesting that has already occurred at the time of the event in comparison to the change in our largest stockholders’ overall level of the ownership that results from the event. A summary of stock option activity for the year ended December 31, 2019 is as follows:
The range of exercise prices of options outstanding at December 31, 2019 was $16.78 - $38.45. The term of the stock options granted was calculated using the practical expedient provided in ASU 2016-09 that allows for the calculation of the term to be the midpoint between the requisite service period and the contractual term of the award. At December 31, 2019, there was no unrecognized compensation expense related to the stock options and restricted stock units. The Black-Scholes method was used to estimate the fair value of the stock options granted. Under this method, the estimate of fair value is affected by the assumptions included in the following table. Expected equity volatility was determined based on historical stock prices and implied and stated volatilities of our peer companies. Intrinsic value is measured using the fair value at the date of exercise less the applicable exercise price. The following table summarizes the significant assumptions used to determine the fair value of the stock options granted during the year ended December 31, 2017. There were no stock options granted during the years ended December 31, 2019 and 2018.
A summary of restricted stock units activity for the year ended December 31, 2019 is as follows:
The fair value of shares vested during the years ended December 31, 2019, 2018 and 2017 was $4.3, $5.8 and $8.2, respectively. The weighted average grant date fair value of restricted stock units granted during the year ended December 31, 2017 was $23.70. There were no restricted stock units granted during the years ended December 31, 2019 and 2018. |
Segment and Geographic Information |
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Segment Reporting [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Segment and Geographic Information | SEGMENT AND GEOGRAPHIC INFORMATION Our operating structure provides the appropriate focus on our global rolled products end-uses, including aerospace, automotive, building and construction, and commercial and defense plate and heat exchangers, as well as on our regionally-based products and customers. We report three operating segments, each of which is considered a reportable segment. The reportable segments are based on the organizational structure that is used by our chief operating decision maker to evaluate performance, make decisions on resource allocation and for which discrete financial information is available. Our operating segments are North America, Europe and Asia Pacific. North America Our North America segment consists of nine manufacturing facilities located throughout the United States that produce rolled aluminum and coated products for the building and construction, automotive, truck trailer, consumer durables and other general industrial and distribution end-uses. Substantially all of our North America segment’s products are manufactured to specific customer requirements, using continuous cast and direct-chill technologies that provide us with significant flexibility to produce a wide range of products. Specifically, those products are integrated into, among other applications, building products, automobiles, truck trailers, appliances and recreational vehicles. In connection with the autobody sheet (“ABS”) project at our Lewisport facility, the North America segment has been incurring labor, consulting and other expenses associated with start-up activities, including the design and development of new products and processes, commissioning equipment upgrades, qualification of products, the manufacture of commissioning and qualification products, and the development of sales and marketing efforts necessary to enter this new end-use. These start-up costs are not included in management’s definition of segment income, as defined below. Europe Our Europe segment consists of two world-class aluminum rolling mills, one in Germany and the other in Belgium, and an aluminum cast house in Germany, that produce aerospace plate and sheet, ABS, clad brazing sheet (clad aluminum material used for, among other applications, vehicle radiators and HVAC systems), heat-treated plate for engineered product applications and industrial coil and sheets. Substantially all of our Europe segment’s products are manufactured to specific customer requirements using direct-chill cast technologies that allow us to use and offer a variety of alloys and products for a number of technically demanding end-uses. Asia Pacific Our Asia Pacific segment consists of the Zhenjiang rolling mill that produces technically demanding and value-added plate products for the aerospace, semiconductor equipment, general engineering, distribution and other end-uses worldwide. Substantially all of our Asia Pacific segment’s products are manufactured to specific customer requirements using direct-chill cast technologies that allow us to use and offer a variety of alloys and products principally for aerospace and also for a number of other technically demanding end-uses. Measurement of Segment Income or Loss and Segment Assets The accounting policies of the reportable segments are the same as those described in Note 2, “Summary of Significant Accounting Policies.” Our measure of profitability for our operating segments is referred to as segment income. Segment income includes gross profits, segment specific realized gains and losses on derivative financial instruments, segment specific other income and expense, segment specific selling, general and administrative (“SG&A”) expense and an allocation of certain functional SG&A expenses. Segment income excludes provisions for and benefits from income taxes, restructuring items, interest, depreciation and amortization, unrealized and certain realized gains and losses on derivative financial instruments, corporate general and administrative costs, start-up costs, gains and losses on asset sales, currency exchange gains and losses on debt and certain other gains and losses. Intra-entity sales and transfers are recorded at market value. Consolidated cash, restricted cash, net capitalized debt costs, deferred tax assets and assets related to our headquarters offices are not allocated to the segments. Reportable Segment Information The following table shows our revenues, segment income and other financial information for each of our reportable segments:
Revenues from transactions with a single customer in our North America segment totaled $354.4, or approximately 10% percent of total consolidated revenues, for the year ended December 31, 2019. Reconciliations of total reportable segment disclosures to our consolidated financial statements are as follows:
Geographic Information The following table sets forth the geographic breakout of our revenues (based on customer location) and long-lived tangible assets (net of accumulated depreciation and amortization):
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Potential Acquisition of Aleris Corporation |
12 Months Ended |
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Dec. 31, 2019 | |
Business Combinations [Abstract] | |
Potential Acquisition of Aleris Corporation | POTENTIAL ACQUISITION OF ALERIS CORPORATION On July 26, 2018, we announced that we entered into a definitive agreement to be acquired by Novelis Inc., a subsidiary of Hindalco Industries Limited, for approximately $2,600.0, including the assumption of the Company’s outstanding indebtedness (the “Merger”). The Merger is subject to customary regulatory approvals and closing conditions. There can be no assurance that the Merger will be consummated. In connection with the antitrust approvals relating to the Merger, the European Commission (the “EC”) approved our acquisition by Novelis conditioned on the divestiture of our Duffel, Belgium rolling mill to a buyer approved by the EC. We and Novelis entered into an agreement on November 22, 2019 to sell the Duffel rolling mill. This agreement is subject to the closing of the Merger and a number of other closing conditions, many of which are outside of our control, including the approval of the prospective buyer by the EC. |
Consolidated Balance Sheet (Parenthetical) - $ / shares |
Dec. 31, 2019 |
Dec. 31, 2018 |
---|---|---|
Statement of Financial Position [Abstract] | ||
Common stock, par value (in dollars per share) | $ 0.01 | $ 0.01 |
Common stock, shares authorized (in shares) | 45,000,000 | 45,000,000 |
Common stock, shares issued (in shares) | 32,525,615 | 32,380,867 |
Preferred stock, par value (in dollars per share) | $ 0.01 | $ 0.01 |
Preferred stock, shares authorized (in shares) | 1,000,000 | 1,000,000 |
Preferred stock, shares issued (in shares) | 0 | 0 |
Commitments and Contingencies - Environmental Liabilities (Details) - USD ($) $ in Millions |
12 Months Ended | ||
---|---|---|---|
Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
|
Accrual for Environmental Loss Contingencies [Roll Forward] | |||
Balance at the beginning of the period | $ 25.6 | $ 22.1 | $ 23.8 |
Revisions and liabilities incurred | 2.8 | 5.7 | (0.1) |
Payments | (3.8) | (2.1) | (2.0) |
Translation and other charges | (0.1) | (0.1) | 0.4 |
Balance at the end of the period | $ 24.5 | $ 25.6 | $ 22.1 |
Income Taxes - Deferred Tax Asset Valuation Allowance (Details) - USD ($) $ in Millions |
12 Months Ended | ||
---|---|---|---|
Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
|
SEC Schedule, 12-09, Movement in Valuation Allowances and Reserves [Roll Forward] | |||
Balance at beginning of the period | $ 257.1 | $ 257.6 | $ 244.9 |
(Reversals) additions recorded in the provision for income taxes - excluding rate change | (5.1) | 3.7 | 86.2 |
Reversals recorded in the provision for income taxes - rate change | 0.0 | 0.0 | (86.8) |
Accumulated other comprehensive (loss) income | 1.0 | 0.5 | 0.6 |
Currency translation | (0.6) | (4.7) | 5.3 |
Accumulated deficit | 0.0 | 0.0 | 7.4 |
Balance at end of the period | $ 252.4 | $ 257.1 | $ 257.6 |
Leases - Supplemental Cash Flow Information (Details) $ in Millions |
12 Months Ended |
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Dec. 31, 2019
USD ($)
| |
Cash paid for amounts included in the measurement of liabilities: | |
Operating cash flows from operating leases | $ (5.0) |
Operating cash flows from finance leases | (1.0) |
Financing cash flows from finance leases | (5.0) |
Right-of-use assets obtained in exchange for lease obligations: | |
Operating leases | 3.3 |
Finance leases | $ 20.7 |
Stock-Based Compensation - Restricted Stock Units (Details) - Restricted Stock Units (RSUs) |
12 Months Ended |
---|---|
Dec. 31, 2019
$ / shares
shares
| |
Shares | |
Outstanding at beginning of period (in shares) | shares | 260,051 |
Vested (in shares) | shares | (252,376) |
Forfeited (in shares) | shares | (7,675) |
Outstanding at end of period (in shares) | shares | 0 |
Weighted average grant date fair value | |
Outstanding at beginning of period (in dollars per share) | $ / shares | $ 17.00 |
Vested (in dollars per share) | $ / shares | 17.00 |
Forfeited (in dollars per share) | $ / shares | 17.00 |
Outstanding at end of period (in dollars per share) | $ / shares |
Derivative and Other Financial Instruments - Schedule of Realized (Gains) and Losses on Derivatives (Details) - USD ($) $ in Millions |
12 Months Ended | ||
---|---|---|---|
Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
|
Derivative Instruments, (Gain) Loss [Line Items] | |||
Total realized (gains) losses | $ (42.4) | $ (24.2) | $ 47.7 |
Metal | |||
Derivative Instruments, (Gain) Loss [Line Items] | |||
Total realized (gains) losses | (49.3) | (23.5) | 47.3 |
Energy | |||
Derivative Instruments, (Gain) Loss [Line Items] | |||
Total realized (gains) losses | 1.4 | (1.4) | 1.0 |
Currency | |||
Derivative Instruments, (Gain) Loss [Line Items] | |||
Total realized (gains) losses | 5.0 | 0.6 | (0.6) |
Interest Rate | |||
Derivative Instruments, (Gain) Loss [Line Items] | |||
Total realized (gains) losses | $ 0.5 | $ 0.1 | $ 0.0 |
Condensed Consolidating Financial Statements (Tables) |
12 Months Ended | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Condensed Financial Information Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Condensed Balance Sheet |
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Schedule of Condensed Income Statement |
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Schedule of Condensed Cash Flow Statement |
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Label | Element | Value |
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Retained Earnings [Member] | ||
Cumulative Effect of New Accounting Principle in Period of Adoption | us-gaap_CumulativeEffectOfNewAccountingPrincipleInPeriodOfAdoption | $ (4,700,000) |
Cumulative Effect of New Accounting Principle in Period of Adoption | us-gaap_CumulativeEffectOfNewAccountingPrincipleInPeriodOfAdoption | $ 2,800,000 |
Segment and Geographic Information (Tables) |
12 Months Ended | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Segment Reporting [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Segment Reporting Information, by Segment | Reconciliations of total reportable segment disclosures to our consolidated financial statements are as follows:
The following table shows our revenues, segment income and other financial information for each of our reportable segments:
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Schedule of Revenue By Geography | The following table sets forth the geographic breakout of our revenues (based on customer location) and long-lived tangible assets (net of accumulated depreciation and amortization):
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Schedule of Property Plant, and Equipment by Geography |
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Stock-Based Compensation (Tables) |
12 Months Ended | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Share-based Compensation [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Stock Option Activity | A summary of stock option activity for the year ended December 31, 2019 is as follows:
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Schedule of Significant Assumptions Used to Determine the Fair Value of Stock Options Granted | The following table summarizes the significant assumptions used to determine the fair value of the stock options granted during the year ended December 31, 2017. There were no stock options granted during the years ended December 31, 2019 and 2018.
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Schedule of Restricted Stock Units Activity | A summary of restricted stock units activity for the year ended December 31, 2019 is as follows:
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Condensed Consolidating Financial Statements |
12 Months Ended | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Condensed Financial Information Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Condensed Consolidating Financial Statements | CONDENSED CONSOLIDATING FINANCIAL STATEMENTS Aleris Corporation, the direct parent of Aleris International, and the Guarantor Subsidiaries are guarantors of the indebtedness under the 2023 Junior Priority Notes. Aleris Corporation and each of the Guarantor Subsidiaries have fully and unconditionally guaranteed (subject, in the case of the Guarantor Subsidiaries, to customary release provisions as described below), on a joint and several basis, to pay principal and interest related to the 2023 Junior Priority Notes and Aleris International and each of the Guarantor Subsidiaries are directly or indirectly 100% owned subsidiaries of Aleris Corporation. For purposes of complying with the reporting requirements of Aleris International and the Guarantor Subsidiaries, presented below are condensed consolidating financial statements of Aleris Corporation, Aleris International, the Guarantor Subsidiaries, and those other subsidiaries of Aleris Corporation that are not guaranteeing the indebtedness under the 2023 Junior Priority Notes (the “Non-Guarantor Subsidiaries”). Aleris Corporation and the Guarantor Subsidiaries are also guarantors under the Term Loan Facility. The condensed consolidating balance sheets are presented as of December 31, 2019 and 2018. The condensed consolidating statements of comprehensive (loss) income and cash flows are presented for the years ended December 31, 2019, 2018 and 2017. Aleris Corporation is a holding company and currently conducts its business and operations through its direct wholly owned subsidiary, Aleris International and its consolidated subsidiaries. Aleris Corporation has no operations of its own. The only material assets held by Aleris Corporation are its investment in Aleris International, and substantially all of its cash flows are provided by dividends paid or distributions made by Aleris International. The cash to pay dividends, if any, to our stockholders is derived from these cash flows. However, none of our subsidiaries are obligated to make funds available to us for payment of dividends to stockholders. Further, the credit agreements governing the ABL Facility and the Term Loan Facility and the indenture governing the 2023 Junior Priority Notes contain covenants limiting, subject to certain exceptions, the ability of Aleris International and its restricted subsidiaries to, among other things, pay dividends or distributions on capital stock. Dividend payments and distributions for purposes of paying dividends or making distributions to our stockholders are generally limited to certain predefined amounts and/or only permitted to the extent that Aleris International and its subsidiaries maintain certain financial ratios or liquidity measures after the payment of such dividend or distribution. The guarantee of a Guarantor Subsidiary will be automatically and unconditionally released and discharged in the event of:
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Derivative and Other Financial Instruments |
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Derivative Instruments and Hedging Activities Disclosure [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Derivative and Other Financial Instruments | DERIVATIVE AND OTHER FINANCIAL INSTRUMENTS We use forward contracts, options and swaps, as well as contractual price escalators, to reduce the risks associated with our metal, natural gas and other supply requirements, as well as fuel costs and certain currency and interest rate exposures. Generally, we enter into master netting arrangements with our counterparties and offset net derivative positions with the same counterparties against amounts recognized for the right to reclaim cash collateral or the obligation to return cash collateral under those arrangements in our Consolidated Balance Sheet. For classification purposes, we record the net fair value of each type of derivative position that is expected to settle in less than one year with each counterparty as a net current asset or liability and each type of long-term position as a net long-term asset or liability. At December 31, 2019, no cash collateral was posted. At December 31, 2018, $0.2 of cash collateral was posted. The amounts shown in the table below represent the gross amounts of recognized assets and liabilities, the amounts offset in the Consolidated Balance Sheet and the net amounts of assets and liabilities presented therein. As of December 31, 2019 and 2018, there were no amounts subject to an enforceable master netting arrangement or similar agreement that have not been offset in the Consolidated Balance Sheet.
The fair value of our derivative financial instruments at December 31, 2019 and 2018 are recorded on the Consolidated Balance Sheet as follows:
With the exception of the interest rate derivative financial instruments (for which realized gains are included within “Interest expense, net” in the Consolidated Statements of Operations), both realized and unrealized gains and losses on derivative financial instruments are included within “(Gains) losses on derivative financial instruments” in the Consolidated Statements of Operations. Realized (gains) losses on derivative financial instruments, which are included in the “Operating activities” of the Consolidated Statements of Cash Flows, totaled the following during the years ended December 31, 2019, 2018 and 2017:
Metal Hedging The selling prices of the majority of the orders for our products are established at the time of order entry or, for certain customers, under long-term contracts. As the related raw materials used to produce these orders are purchased several months or years after the selling prices are fixed, margins are subject to the risk of changes in the purchase price of the raw materials used for these fixed price sales. In order to manage this transactional exposure, future, swaps or forward purchase contracts are purchased at the time the selling prices are fixed. As metal is purchased to fill these fixed price sales orders, future, swaps or forward contracts are then sold. We also maintain a significant amount of inventory on-hand to meet anticipated and unpriced future sales. In order to preserve the value of this inventory, future or forward contracts are sold at the time inventory is purchased. As sales orders are priced, future or forward contracts are purchased. These derivatives generally settle within three months. We can also use call option contracts, which function in a manner similar to the natural gas call option contracts discussed below and put option contracts for managing metal price exposures. Option contracts require the payment of a premium which is recorded as a realized loss upon settlement or expiration of the option contract. Upon settlement of a put option contract, we receive cash and recognize a related gain if the LME closing price is less than the strike price of the put option. If the put option strike price is less than the LME closing price, no amount is paid and the option expires. As of December 31, 2019, we had 0.1 million metric tons and 0.3 million metric tons of metal buy and sell derivative contracts, respectively. As of December 31, 2018, we had 0.2 million metric tons and 0.3 million metric tons of metal buy and sell derivative contracts, respectively. Energy Hedging To manage our price exposure for natural gas purchases, we fix the future price of a portion of our natural gas requirements by entering into financial hedge agreements. Under these agreements, payments are made or received based on the differential between the monthly closing price on the New York Mercantile Exchange (“NYMEX”) and the contractual hedge price. We can also use a combination of call option contracts and put option contracts for managing the exposure to increasing prices while maintaining our ability to benefit from declining prices. Upon settlement of call option contracts, we receive cash and recognize a related gain if the NYMEX closing price exceeds the strike price of the call option. If the call option strike price exceeds the NYMEX closing price, no amount is received and the option expires unexercised. Upon settlement of a put option contract, we pay cash and recognize a related loss if the NYMEX closing price is lower than the strike price of the put option. If the put option strike price is less than the NYMEX closing price, no amount is paid and the option expires unexercised. Option contracts require the payment of a premium which is recorded as a realized loss upon settlement or expiration of the option contract. Natural gas cost can also be managed through the use of cost escalators included in some of our long-term supply contracts with customers, which limits exposure to natural gas price risk. As of December 31, 2019 and 2018, we had 2.2 trillion and 4.6 trillion of British thermal unit forward buy contracts, respectively. We use independent freight carriers to deliver our products. As part of the total freight charge, these carriers include a per mile diesel surcharge based on the Department of Energy, Energy Information Administration’s (“DOE”) Weekly Retail Automotive Diesel National Average Price. From time to time, we may enter into over-the-counter DOE diesel fuel swaps with financial counterparties to mitigate the impact of the volatility of diesel fuel prices on our freight costs. Under these swap agreements, we pay a fixed price per gallon of diesel fuel determined at the time the agreements were executed and receive a floating rate payment that is determined on a monthly basis based on the average price of the DOE Diesel Fuel Index during the applicable month. The swaps are designed to offset increases or decreases in fuel surcharges that we pay to our carriers. All swaps are financially settled. There is no possibility of physical settlement. As of December 31, 2019, we had 2.2 million gallons of diesel fuel swap contracts. As of December 31, 2018, we had 4.3 million diesel fuel swap contracts. Currency Hedging Our aerospace and heat exchanger businesses expose the U.S. dollar operating results of our European operations to fluctuations in the euro as the sales contracts are generally in U.S. dollars while the costs of production are in euros. In order to mitigate the risk that fluctuations in the euro may have on our business, we have entered into forward currency contracts. As of December 31, 2019 and 2018, we had euro forward contracts covering a notional amount of €86.9 million and €77.6 million, respectively. Interest Rate Risk We are exposed to variable interest rate risk on the Term Loan Facility. We entered into interest rate swaps to fix the LIBOR interest rate on $700.0 of the Term Loan Facility for the period of October 31, 2018 through June 28, 2019. As of December 31, 2019, we had no interest rate swaps outstanding. Credit Risk We are exposed to losses in the event of non-performance by the counterparties to the derivative financial instruments discussed above; however, we do not anticipate any non-performance by the counterparties. The counterparties are evaluated for creditworthiness and risk assessment prior to initiating trading activities with the brokers and periodically throughout each year while actively trading. Recurring Fair Value Measurements Derivative contracts are recorded at fair value under ASC 820 using quoted market prices and significant other observable inputs. Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. The fair value hierarchy distinguishes between (1) market participant assumptions developed based on market data obtained from independent sources (observable inputs) and (2) an entity’s own assumptions about market participant assumptions developed based on the best information available in the circumstances (unobservable inputs). The fair value hierarchy consists of three broad levels, which gives the highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1) and the lowest priority to unobservable inputs (Level 3). The three levels of the fair value hierarchy are described below: Level 1—Unadjusted quoted prices in active markets that are accessible at the measurement date for identical, unrestricted assets or liabilities. Level 2—Inputs other than quoted prices included within Level 1 that are observable for the asset or liability, either directly or indirectly, including quoted prices for similar assets or liabilities in active markets; quoted prices for identical or similar assets or liabilities in markets that are not active; inputs other than quoted prices that are observable for the asset or liability (e.g., interest rates); and inputs that are derived principally from or corroborated by observable market data by correlation or other means. Level 3—Inputs that are both significant to the fair value measurement and unobservable. We endeavor to use the best available information in measuring fair value. Where appropriate, valuations are adjusted for various factors such as liquidity, bid/offer spreads, and credit considerations. Such adjustments are generally based on available market evidence and unobservable inputs. Financial assets and liabilities are classified in their entirety based on the lowest level of input that is significant to the fair value measurement. As of December 31, 2019 and 2018, all of our derivative assets and liabilities represent Level 2 fair value measurements. Other Financial Instruments The carrying amount, fair values and level in the fair value hierarchy of our other financial instruments at December 31, 2019 and 2018 are as follows:
The principal amount of the ABL Facility approximates fair value because the interest rate paid is variable and there have been no significant changes in the credit risk of Aleris International subsequent to the borrowings. The fair values of the Term Loan Facility and the 2023 Junior Priority Notes were estimated using market quotations. The fair value of Aleris International’s Exchangeable Notes was estimated using a binomial lattice pricing model based on the fair value of our common stock, a risk-free interest rate of 1.6% and expected equity volatility of 65%. Expected equity volatility was determined based on historical stock prices and implied and stated volatilities of our peer companies. The principal amount of the Zhenjiang Term Loans approximates fair value because the interest rate paid is variable, is set for periods of six months or less and there have been no significant changes in the credit risk of Aleris Zhenjiang subsequent to the inception of the Zhenjiang Term Loans. |
Accumulated Other Comprehensive Loss |
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Accumulated Other Comprehensive Loss | ACCUMULATED OTHER COMPREHENSIVE LOSS The following table presents the components of “Accumulated other comprehensive loss” in the Consolidated Balance Sheet, which are items that change stockholders’ deficit during the reporting period, but are not included in earnings:
A summary of reclassifications out of accumulated other comprehensive loss for the year ended December 31, 2019 is provided below:
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Leases - Supplemental Balance Sheet Information (Details) $ in Millions |
Dec. 31, 2019
USD ($)
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Operating leases | |
Operating lease right-of-use assets | $ 9.6 |
Current operating lease liabilities | 4.1 |
Operating lease obligations | 6.2 |
Total operating lease liabilities | 10.3 |
Finance leases | |
Finance lease right-of-use asset, gross | 35.0 |
Finance lease right-of-use asset, accumulated amortization | (10.3) |
Finance lease right-of-use asset, net | 24.7 |
Current finance lease liabilities | 5.0 |
Finance lease obligations | 20.1 |
Total finance lease liabilities | $ 25.1 |
Weighted average remaining lease term | |
Operating leases | 3 years 2 months 2 days |
Finance leases | 9 years 6 months 12 days |
Weighted average discount rate | |
Operating leases | 5.80% |
Finance leases | 5.90% |
Intangible Assets - Schedule of Amortization Expense (Details) - USD ($) $ in Millions |
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Dec. 31, 2018 |
Dec. 31, 2017 |
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Goodwill and Intangible Assets Disclosure [Abstract] | |||
Amortization expense | $ 2.1 | $ 2.1 | $ 2.1 |
Commitments and Contingencies - Narrative (Details) $ in Millions |
12 Months Ended | |
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Dec. 31, 2019
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Dec. 31, 2018
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Commitments and Contingencies Disclosure [Abstract] | ||
Collective-bargaining arrangment, percentage of US participants | 64.00% | |
Number of superfund sites with operation and maintenance | 2 | |
Number of states in which entity performs environmental remediations | state | 4 | |
Number of foreign countries with environmental remediation | country | 1 | |
Number of sites with environmental remediation | 7 | |
Accrual for environmental loss contingencies, amount indemnified by third party | $ | $ 9.9 | $ 11.9 |
Environmental remediation, description, estimated timeframe of disbursements | 10 years |
Income Taxes - Schedule of Deferred Income Taxes (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
Dec. 31, 2016 |
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Deferred Tax Liabilities | ||||
Property, plant and equipment and intangible assets | $ 89.9 | $ 84.4 | ||
Other | 16.3 | 23.7 | ||
Total deferred tax liabilities | 106.2 | 108.1 | ||
Deferred Tax Assets | ||||
Net operating loss carryforwards | 215.2 | 254.7 | ||
Interest expense carryforwards | 64.2 | 35.1 | ||
Property, plant and equipment and intangible assets | 35.3 | 35.0 | ||
Deferred revenue | 14.1 | 17.9 | ||
Accrued pension benefits | 38.8 | 32.2 | ||
Accrued liabilities | 16.4 | 17.1 | ||
Other | 31.5 | 32.5 | ||
Total deferred tax assets, gross | 415.5 | 424.5 | ||
Valuation allowance | (252.4) | (257.1) | $ (257.6) | $ (244.9) |
Total deferred tax assets | 163.1 | 167.4 | ||
Net deferred tax assets | $ 56.9 | $ 59.3 |
Commitments and Contingencies (Tables) |
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Schedule of Long-Term Purchase Commitment | As of December 31, 2019, amounts due under long-term non-cancellable purchase obligations are as follows:
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Schedule of Accruals for Environmental Liabilities | The changes in our accruals for environmental liabilities are as follows:
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Employee Benefit Plans (Tables) |
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Retirement Benefits [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Company Match of Employee Contributions | Our match of employees’ contributions under our defined contribution plans and supplemental employer contributions for the years ended December 31, 2019, 2018 and 2017 were as follows:
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Schedule of Net Benefit Costs | The components of net postretirement benefit expense for the years ended December 31, 2019, 2018 and 2017 are as follows:
The components of the net periodic benefit expense for the years ended December 31, 2019, 2018 and 2017 are as follows:
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Changes in Projected Benefit Obligations, Fair Value of Plan Assets, and Funded Status of Plan | The changes in projected benefit obligations and plan assets during the years ended December 31, 2019 and 2018 are as follows:
The financial status of the plans at December 31, 2019 and 2018 is as follows:
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Schedule of Amounts Recognized in Balance Sheet | The following table provides the amounts recognized in the Consolidated Balance Sheet as of December 31, 2019 and 2018:
The following table provides the amounts recognized in the Consolidated Balance Sheet as of December 31, 2019 and 2018:
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Schedule of Assumptions Used | The weighted average assumptions used to determine benefit obligations are as follows:
The weighted average assumptions used to determine the net periodic benefit cost for the years ended December 31, 2019, 2018 and 2017 are as follows:
The weighted average assumptions used to determine net postretirement benefit expense and benefit obligations are as follows:
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Schedule of Allocation of Plan Assets | The fair values of the Company’s pension plan assets at December 31, 2019 by asset class are as follows:
(a) In accordance with ASC 820-10, certain investments that were measured at NAV (as defined below) (or its equivalent) have not been classified in the fair value hierarchy. The fair value amounts presented in the table are intended to permit reconciliation of the fair value hierarchy to the total pension plan assets. The fair values of the Company’s pension plan assets at December 31, 2018 by asset class are as follows:
(a) In accordance with ASC 820-10, certain investments that were measured at NAV (as defined below) (or its equivalent) have not been classified in the fair value hierarchy. The fair value amounts presented in the table are intended to permit reconciliation of the fair value hierarchy to the total pension plan assets. The weighted average plan asset allocations at December 31, 2019 and 2018 and the target allocations are as follows:
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Schedule of Expected Benefit Payments | The following benefit payments for our pension plans, which reflect expected future service, as appropriate, are expected to be paid for the periods indicated:
The following benefit payments are expected to be paid for the periods indicated:
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Schedule of Effect of One-Percentage-Point Change in Assumed Health Care Cost Trend Rates | A one-percentage change in assumed health care cost trend rates would have the following effects:
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Stockholders' Equity (Tables) |
12 Months Ended | ||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | |||||||||||||||||||||||||||||||||||||||||||||||||
Stockholders' Equity Note [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Changes in the Number of Outstanding Common Shares | The following table shows changes in the number of our outstanding shares of common stock:
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Potential Acquisition of Aleris Corporation (Details) $ in Millions |
Jul. 26, 2018
USD ($)
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Novelis Inc. | Aleris Corporation | |
Business Acquisition [Line Items] | |
Business combination, consideration transferred | $ 2,600.0 |
Employee Benefit Plans - Expected Future Benefit Payments (Details) $ in Millions |
Dec. 31, 2019
USD ($)
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Gross Benefit Payment | |
Defined Benefit Plan Disclosure [Line Items] | |
2020 | $ 2.8 |
2021 | 2.6 |
2022 | 2.5 |
2023 | 2.4 |
2024 | 2.4 |
2025 - 2029 | 10.3 |
Net of Medicare Part D Subsidy | |
Defined Benefit Plan Disclosure [Line Items] | |
2020 | 2.6 |
2021 | 2.4 |
2022 | 2.4 |
2023 | 2.2 |
2024 | 2.2 |
2025 - 2029 | 9.7 |
U.S. Pension Benefits | |
Defined Benefit Plan Disclosure [Line Items] | |
2020 | 11.7 |
2021 | 11.9 |
2022 | 11.4 |
2023 | 11.7 |
2024 | 11.5 |
2025 - 2029 | 55.8 |
Non-U.S. Pension Benefits | |
Defined Benefit Plan Disclosure [Line Items] | |
2020 | 3.6 |
2021 | 3.7 |
2022 | 4.2 |
2023 | 3.8 |
2024 | 4.1 |
2025 - 2029 | $ 21.4 |
Property, Plant and Equipment - Narrative (Details) - USD ($) $ in Millions |
12 Months Ended | |
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Dec. 31, 2019 |
Dec. 31, 2018 |
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Property, Plant and Equipment [Line Items] | ||
Capital lease assets, gross | $ 17.9 | |
Capital leases, accumulated depreciation | 7.5 | |
Accounts Payable | ||
Property, Plant and Equipment [Line Items] | ||
Capital expenditures incurred but not yet paid | $ 16.2 | 17.9 |
Accrued Liabilities | ||
Property, Plant and Equipment [Line Items] | ||
Capital expenditures incurred but not yet paid | $ 15.8 | $ 20.4 |
Summary of Significant Accounting Policies - Account Receivable Allowance for Bad Debt (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Allowance for Doubtful Accounts Receivable [Roll Forward] | |||
Balance at beginning of the period | $ 0.1 | $ 0.4 | $ 0.3 |
Expenses for uncollectible accounts, net of recoveries | 0.2 | 0.0 | 0.1 |
Receivables written off against the valuation reserve | (0.3) | (0.3) | 0.0 |
Balance at end of the period | $ 0.0 | $ 0.1 | $ 0.4 |
Revenue From Contracts with Customers - Revenue From Contracts with Customers (Deferred Revenue) (Details) - USD ($) $ in Millions |
12 Months Ended | ||||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Jan. 01, 2019 |
Jan. 01, 2018 |
Jan. 01, 2017 |
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Change in Contract with Customer, Liability [Roll Forward] | |||||
Balance at the beginning of the period | $ 81.9 | $ 21.4 | |||
Payments received | 8.6 | 78.0 | |||
Revenue recognized | (24.0) | (18.8) | |||
Adoption of ASC 606 | $ 2.8 | $ (4.7) | |||
Currency and other | (0.1) | (0.3) | |||
Balance at the end of the period | $ 66.4 | $ 81.9 | |||
Accounting Standards Update 2014-09 | |||||
Change in Contract with Customer, Liability [Roll Forward] | |||||
Adoption of ASC 606 | $ 0.0 | $ 1.6 |
Property, Plant and Equipment (Tables) |
12 Months Ended | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Property, Plant and Equipment [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Property, Plant and Equipment | Depreciation is primarily computed using the straight-line method over the estimated useful lives of the related assets, as follows:
The components of our consolidated property, plant and equipment are as follows:
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Schedule of Depreciation and Maintenance Expense | Our depreciation expense, including amortization of capital lease assets for the years ended December 31, 2018 and 2017, and repair and maintenance expense was as follows:
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Summary of Significant Accounting Policies (Policies) |
12 Months Ended | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Dec. 31, 2019 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Accounting Policies [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Basis of Presentation | Basis of Presentation Aleris is a holding company and currently conducts its business and operations through its direct wholly owned subsidiary, Aleris International, Inc. and its consolidated subsidiaries. Aleris International, Inc. is referred to herein as Aleris International. The accompanying consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America (“GAAP”). |
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Use of Accounting Estimates | Use of Accounting Estimates The consolidated financial statements are prepared in conformity with GAAP and require management to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Estimates are inherent in the valuations of derivatives, property, plant and equipment, intangible assets, the assumptions used to estimate the fair value of stock-based payments, pension and postretirement benefit obligations, workers’ compensation, medical and environmental liabilities, deferred tax asset valuation allowances, reserves for uncertain tax positions and allowances for uncollectible accounts receivable. |
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Principles of Consolidation | Principles of Consolidation The accompanying consolidated financial statements include the accounts of the Company and our majority owned subsidiaries. All intercompany accounts and transactions have been eliminated upon consolidation. |
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Reclassification | Reclassification Certain amounts in the prior period have been reclassified to conform to the current period presentation. |
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Cash Equivalents | Cash Equivalents All highly liquid investments with a maturity of three months or less when purchased are considered cash equivalents. The carrying amount of cash equivalents approximates fair value because of the short maturity of those instruments. |
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Restricted Cash | Restricted Cash Cash that is reserved for a specific purpose and not available for general business use is considered restricted cash. Restricted cash is classified as either current or noncurrent assets depending on the date of availability or disbursement. |
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Accounts Receivable Allowances and Credit Risk | Accounts Receivable Allowances and Credit Risk We extend credit to our customers based on an evaluation of their financial condition; generally, collateral is not required. Substantially all of the accounts receivable associated with our European operations and a portion of the accounts receivable associated with our China operations are insured against loss by third party credit insurers. We maintain an allowance against our accounts receivable for the estimated probable losses on uncollectible accounts. The valuation reserve is based upon our historical loss experience, current economic conditions within the industries we serve and our determination of the specific risk related to certain customers. Accounts receivable are charged off against the reserve when, in management’s estimation, further collection efforts would not result in a reasonable likelihood of receipt, or, if later, as proscribed by statutory regulations. |
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Inventories | Inventories Our inventories are stated at the lower of cost or net realizable value. Cost is determined primarily on the average cost or specific identification method and includes material, labor and overhead related to the manufacturing process. |
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Property, Plant and Equipment | Property, Plant and Equipment Property, plant and equipment is stated at cost, net of asset impairments. The cost of property, plant and equipment acquired in business combinations represents the fair value of the acquired assets at the time of acquisition. The fair value of asset retirement obligations are capitalized to the related long-lived asset at the time the obligation is incurred and depreciated over the remaining useful life of the related asset. Major renewals and improvements that extend an asset’s useful life are capitalized to property, plant and equipment. Major repair and maintenance projects are expensed over periods not exceeding 18 months while normal maintenance and repairs are expensed as incurred. Depreciation is primarily computed using the straight-line method over the estimated useful lives of the related assets, as follows:
Interest is capitalized in connection with major construction projects. |
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Intangible Assets | Intangible Assets Intangible assets are primarily related to trade names, technology and customer relationships. Acquired intangible assets are recorded at their estimated fair value in the allocation of the purchase price paid. Intangible assets with indefinite useful lives are not amortized and intangible assets with finite useful lives are amortized over their estimated useful lives, ranging from 15 to 25 years. |
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Impairment of Property, Plant, Equipment and Finite-Lived Intangible Assets | Impairment of Property, Plant, Equipment and Finite-Lived Intangible Assets We review our long-lived assets for impairment when changes in circumstances indicate that the carrying amount may not be recoverable. Once an impairment indicator has been identified, the asset impairment test is a two-step process. The first step consists of determining whether the sum of the estimated undiscounted future cash flows attributable to the specific asset group being tested is less than its carrying value. Estimated future cash flows used to test for recoverability include only the future cash flows that are directly associated with and are expected to arise as a direct result of the use and eventual disposition of the relevant asset group. If the carrying value of the asset group exceeds the future undiscounted cash flows expected from the asset group, a second step is performed to compute the extent of the impairment. Impairment charges are determined as the amount by which the carrying value of the asset group exceeds the estimated fair value of the asset group. As outlined in ASC 820, “Fair Value Measurements and Disclosures” (“ASC 820”), the fair value measurement of our long-lived assets assumes the highest and best use of the asset by market participants, considering the use of the asset that is physically possible, legally permissible, and financially feasible at the measurement date. Highest and best use is determined based on the use of the asset by market participants, even if the intended use of the asset by the Company is different. The highest and best use of an asset establishes the valuation premise. The valuation premise is used to measure the fair value of an asset. ASC 820-10-35-10 states that the valuation premise of an asset is either of the following:
Once a premise is selected, the approaches considered in the estimation of the fair values of the Company’s long-lived assets tested for impairment, which represent level 3 measurements within the fair value hierarchy, include the income approach, sales comparison approach and the cost approach. |
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Indefinite-Lived Intangible Asset | Indefinite-Lived Intangible Asset Our indefinite-lived intangible asset related to our trade name is tested for impairment as of October 1 of each year and may be tested more frequently if changes in circumstances or the occurrence of events indicates that a potential impairment exists. Under ASC 350, “Intangibles - Goodwill and Other,” intangible assets determined to have indefinite lives are not amortized, but are tested for impairment at least annually. As part of the annual impairment test, the non-amortized intangible asset is reviewed to determine if the indefinite status remains appropriate. |
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Deferred Financing Costs | Deferred Financing Costs The costs related to the issuance of debt are capitalized and amortized over the terms of the related debt agreements as interest expense using the effective interest method. |
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Revenues and Shipping and Handling Costs | Revenues Revenue is recognized when obligations under the terms of a contract with our customer are satisfied, which occurs at a point in time when control of the product transfers to the customer. See Note 3, “Revenue from Contracts with Customers,” for additional information. Shipping and Handling Costs Shipping and handling costs are included within “Cost of sales” in the Consolidated Statements of Operations. |
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Research and Development | Research and Development Our research and development organization includes three locations in Europe, one location in the United States and one location in China, along with support staff focused on new product and alloy offerings and process performance technology. |
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Stock-Based Compensation | Stock-Based Compensation We recognize compensation expense for stock options, restricted stock units and restricted shares under the provisions of ASC 718, “Compensation—Stock Compensation,” using the non-substantive vesting period approach, in which the expense is recognized ratably over the requisite service period based on the grant date fair value. The fair value of each stock option was estimated on the date of grant using a Black-Scholes option pricing model. Determining the fair value of stock options at the grant date requires judgment, including estimates for the average risk-free interest rate, dividend yield and volatility. Forfeitures are recognized as they occur and the term of the awards are calculated using the practical expedient that allows for the calculation of the term to be the midpoint between the requisite service period and the contractual term of the award. The fair value of restricted stock units and restricted shares were based on the estimated fair value of our common stock on the date of grant. The fair value of our common stock was estimated based upon a present value technique using discounted cash flows, forecasted over a five-year period with residual growth rates thereafter, and a market comparable approach. From these two approaches, the discounted cash flow analysis was weighted at 50% and the comparable public company analysis was weighted at 50%. The discounted cash flow analysis was based on our projected financial information which includes a variety of estimates and assumptions. While we consider such estimates and assumptions reasonable, they are inherently subject to uncertainties and a wide variety of significant business, economic and competitive risks, many of which are beyond our control and may not materialize. Changes in these estimates and assumptions may have a significant effect on the determination of the fair value of our common stock. The discounted cash flow analysis was based on production volume projections developed by internal forecasts, as well as commercial, wage and benefit and inflation assumptions. The discounted cash flow analysis included the sum of (i) the present value of the projected unlevered cash flows for a five-year period (the “Projection Period”); and (ii) the present value of a terminal value, which represented the estimate of value attributable to periods beyond the Projection Period. To calculate the terminal value, a perpetuity growth rate approach is used. Other significant assumptions include future capital expenditures and changes in working capital requirements. The comparable public company analysis identified a group of comparable companies giving consideration to, among other relevant characteristics, similar lines of business, business risks, growth prospects, business maturity, market presence, leverage, size and scale of operations. The analysis compared the public market implied fair value for each comparable public company to its historical and projected revenues, and earnings before interest, taxes, depreciation and amortization (“EBITDA”). |
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Derivatives and Hedging | Derivatives and Hedging We are engaged in activities that expose us to various market risks, including changes in the prices of primary aluminum, aluminum alloys, scrap aluminum, copper, zinc, natural gas and diesel, as well as changes in currency and interest rates. Certain of these financial exposures are managed as an integral part of our risk management program, which seeks to reduce the potentially adverse effects that the volatility of the markets may have on operating results. We do not hold or issue derivative financial instruments for trading purposes. Our metal pricing strategy is designed to minimize significant, unanticipated fluctuations in earnings caused by the volatility of aluminum prices. We also maintain a natural gas pricing strategy designed to minimize significant fluctuations in earnings caused by the volatility of natural gas prices. Generally, we enter into master netting arrangements with our counterparties and offset net derivative positions with the same counterparties against amounts recognized for the right to reclaim cash collateral or the obligation to return cash collateral under those arrangements in our Consolidated Balance Sheet. For classification purposes, we record the net fair value of all positions expected to settle in less than one year with these counterparties as a net current asset or liability and all long-term positions as a net long-term asset or liability. The fair values of our derivative financial instruments are recognized as assets or liabilities at the balance sheet date. Fair values for our metal and energy derivative instruments are determined based on the differences between contractual and forward rates of identical hedge positions as of the balance sheet date. Our currency and interest rate derivative instruments are valued using observable or market-corroborated inputs such as exchange rates, volatility and forward yield curves. In accordance with the requirements of ASC 820, we have included an estimate of the risk associated with non-performance by either ourselves or our counterparties in developing these fair values. See Note 14, “Derivative and Other Financial Instruments,” for additional information. The Company does not currently account for its derivative financial instruments as hedges. With the exception of our interest rate derivative instruments (for which realized gains are included within “Interest expense, net” in the Consolidated Statements of Operations) both realized and unrealized gains and losses on derivative financial instruments are included within “(Gains) losses on derivative financial instruments” in the Consolidated Statements of Operations. All realized gains and losses are included within “Net cash provided (used) by operating activities” in the Consolidated Statements of Cash Flows. We are exposed to losses in the event of non-performance by counterparties to derivative contracts. Counterparties are evaluated for creditworthiness and a risk assessment is completed prior to our initiating contract activities. The counterparties’ creditworthiness is then monitored on an ongoing basis, and credit levels are reviewed to ensure there is not an inappropriate concentration of credit outstanding to any particular counterparty. |
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Currency Translation | Currency Translation The majority of our international subsidiaries use the local currency as their functional currency. Individually significant transactions are translated at the applicable currency exchange rate on the date of the transaction. We translate all of the other amounts included in our Consolidated Statements of Operations from our international subsidiaries into U.S. dollars at average monthly exchange rates, which we believe are representative of the actual exchange rates on the dates of the transactions. Adjustments resulting from the translation of the assets and liabilities of our international operations into U.S. dollars at the balance sheet date exchange rates are reflected as a separate component of stockholders’ deficit. Currency translation adjustments accumulate in consolidated stockholders’ deficit until the disposition or liquidation of the international entities. Except for intercompany debt determined to be of a long-term investment nature, current intercompany accounts and transactional gains and losses associated with receivables, payables and debt denominated in currencies other than the functional currency are included within “Other expense (income), net” in the Consolidated Statements of Operations. |
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Income Taxes | Income Taxes We account for income taxes using the asset and liability method, whereby deferred income taxes reflect the tax effect of temporary differences between the carrying amount of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. In valuing deferred tax assets, we use judgment in determining if it is more likely than not that some portion or all of a deferred tax asset will not be realized and the amount of the required valuation allowance. Tax benefits from uncertain tax positions are recognized in the financial statements when it is more likely than not that the position is sustainable, based solely on its technical merits and considerations of the relevant taxing authority, widely understood practices and precedents. We recognize interest and penalties related to uncertain tax positions within “Provision for income taxes” in the Consolidated Statements of Operations. |
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Environmental and Asset Retirement Obligations | Environmental and Asset Retirement Obligations Environmental obligations that are not legal or contractual asset retirement obligations and that relate to existing conditions caused by past operations with no benefit to future operations are expensed while expenditures that extend the life, increase the capacity or improve the safety of an asset or that mitigate or prevent future environmental contamination are capitalized in property, plant and equipment. Obligations are recorded when their occurrence is probable and the associated costs can be reasonably estimated in accordance with ASC 410-30, “Environmental Obligations.” While our accruals are based on management’s current best estimate of the future costs of remedial action, these liabilities can change substantially due to factors such as the nature and extent of contamination, changes in the required remedial actions and technological advancements. Our existing environmental liabilities are not discounted to their present values as the amount and timing of the expenditures are not fixed or reliably determinable. Asset retirement obligations represent obligations associated with the retirement of tangible long-lived assets. Our asset retirement obligations relate primarily to the requirements related to the future removal of asbestos and underground storage tanks. The costs associated with such legal obligations are accounted for under the provisions of ASC 410-20, “Asset Retirement Obligations,” which requires that the fair value of a liability for an asset retirement obligation be recognized in the period in which it is incurred and capitalized as part of the carrying amount of the long-lived asset. These fair values are based upon the present value of the future cash flows expected to be incurred to satisfy the obligation. Determining the fair value of asset retirement obligations requires judgment, including estimates of the credit adjusted interest rate and estimates of future cash flows. Estimates of future cash flows are obtained primarily from engineering consulting firms. The present value of the obligations is accreted over time while the capitalized cost is depreciated over the useful life of the related asset. |
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Retirement, Early Retirement and Postemployment Benefits | Retirement, Early Retirement and Postemployment Benefits Our defined benefit pension and other postretirement benefit plans are accounted for in accordance with ASC 715, “Compensation—Retirement Benefits.” Pension and postretirement benefit obligations are actuarially calculated using management’s best estimates of assumptions which include the expected return on plan assets (calculated using the fair value of plan assets), the rate at which plan liabilities may be effectively settled (discount rate), health care cost trend rates and rates of compensation increases. Net actuarial gains or losses are amortized to expense on a plan-by-plan basis when they exceed the accounting corridor, which is set at 10% of the greater of the plan assets or benefit obligations. Gains or losses outside of the corridor are subject to amortization over an average employee future service period that differs by plan. If substantially all of the plan’s participants are no longer actively accruing benefits, the average life expectancy is used. Benefits provided to employees after employment but prior to retirement are accounted for under ASC 712, “Compensation—Nonretirement Postemployment Benefits” (“ASC 712”). Such postemployment benefits include severance and medical continuation benefits that are offered pursuant to an ongoing benefit arrangement and do not represent a one-time benefit termination arrangement. Under ASC 712, liabilities for postemployment benefits are recorded at the time the obligations are probable of being incurred and can be reasonably estimated. This is typically at the time a triggering event occurs, such as the decision by management to close a facility. Benefits related to the relocation of employees and certain other termination benefits are accounted for under ASC 420, “Exit or Disposal Cost Obligations,” and are expensed over the required service period. |
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Business Combinations | Business Combinations All business combinations are accounted for using the acquisition method as prescribed by ASC 805, “Business Combinations.” The purchase price paid is allocated to the assets acquired and liabilities assumed based on their estimated fair values. Any excess purchase price over the fair value of the net assets acquired is recorded as goodwill. |
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General Guarantees and Indemnifications | General Guarantees and Indemnifications It is common in long-term processing agreements for us to agree to indemnify customers for tort liabilities that arise out of, or relate to, the processing of their material. Additionally, we typically indemnify such parties for certain environmental liabilities that arise out of or relate to the processing of their material. In our equipment financing agreements, we typically indemnify the financing parties, trustees acting on their behalf and other related parties against liabilities that arise from the manufacture, design, ownership, financing, use, operation and maintenance of the equipment and for tort liability, whether or not these liabilities arise out of or relate to the negligence of these indemnified parties, except for their gross negligence or willful misconduct. We expect that we would be covered by insurance (subject to deductibles) for most tort liabilities and related indemnities described above with respect to equipment we lease and material we process. Although we cannot estimate the potential amount of future payments under the foregoing indemnities and agreements, we are not aware of any events or actions that will require payment. |
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Recently Adopted and New Accounting Pronouncements | Recently Adopted and New Accounting Pronouncements In June 2016, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) 2016-13, Financial Instruments - Credit Losses (Topic 326): Measurement of Credit Losses on Financial Instruments (“ASU 2016-13”). ASU 2016-13 changes the impairment model for most financial instruments. Current guidance requires the recognition of credit losses based on an incurred loss impairment methodology that reflects losses once the losses are probable. Under ASU 2016-13, we will be required to use a current expected credit loss model (CECL) that will immediately recognize an estimate of credit losses that are expected to occur over the life of the financial instruments that are in the scope of this update, including trade receivables. The CECL model uses a broader range of reasonable and supportable information in the development of credit loss estimates than our current model. This guidance becomes effective for us on January 1, 2020, including the interim periods in the year. We do not expect the adoption of this ASU will have a material effect on the consolidated financial statements or related disclosures. In February 2016, the FASB issued ASU No. 2016-02, “Leases” (“ASU 2016-02”). This guidance requires lessees to put most leases on their balance sheets but recognize expense on the income statement in a manner similar to the previous guidance. We adopted ASU 2016-02 on January 1, 2019 using a modified retrospective approach, applying the standard’s transition provisions at the beginning of the period of adoption. ASU 2016-02 provided for certain practical expedients when adopting the guidance. We elected the package of practical expedients allowing us to not reassess (i) whether any expired or existing contracts are, or contain, leases, (ii) the lease classification for any expired or existing leases or (iii) initial direct costs for any expired or existing leases. Upon adoption, we recorded operating lease right-of-use assets of $10.8, representing the present value of future lease payments under operating leases with terms of greater than twelve months. We also recorded corresponding operating lease liabilities of $11.5. In addition, the prior capital lease balances of $10.4, $4.0 and $6.2 previously reported in fixed assets, current maturities of long-term debt and long-term debt, respectively, were reclassified into separately classified right-of-use asset and lease obligation accounts. The adoption had no impact on reported net loss or accumulated deficit. See Note 7, “Leases” for additional information. In May 2014, the FASB issued ASU No. 2014-09, “Revenue from Contracts with Customers (Topic 606)” (“ASU 2014-09” or “ASC 606”), which was the result of a joint project by the FASB and International Accounting Standards Board to clarify the principles for recognizing revenue and to develop a common revenue standard for GAAP and International Financial Reporting Standards.The Company adopted ASU 2014-09 on January 1, 2018, and applied the standard to all contracts at that date. We adopted this standard using the modified retrospective approach. The pre-tax impact of the adoption of ASU 2014-09 on our Consolidated Balance Sheet at December 31, 2019 and 2018 and our Consolidated Statement of Operations for the years ended December 31, 2019 and 2018 is as follows:
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Asset Retirement Obligations (Tables) |
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Schedule of Changes in Asset Retirement Obligation | The changes in the carrying amount of asset retirement obligations for the years ended December 31, 2019, 2018 and 2017 are as follows:
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Property, Plant and Equipment |
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Property, Plant and Equipment [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Property, Plant and Equipment | PROPERTY, PLANT AND EQUIPMENT The components of our consolidated property, plant and equipment are as follows:
Capital lease assets and accumulated amortization of capital leases totaled $17.9 and $7.5, respectively, at December 31, 2018. Subsequent to the adoption of ASU 2016-02 in 2019, finance leases are included in “Other long-term assets”, as discussed in Note 7, “Leases.” Capital expenditures included in accounts payable totaled $16.2 and $17.9 at December 31, 2019 and 2018, respectively. Capital expenditures included in accrued liabilities totaled $15.8 and $20.4 at December 31, 2019 and 2018, respectively. Our depreciation expense, including amortization of capital lease assets for the years ended December 31, 2018 and 2017, and repair and maintenance expense was as follows:
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Asset Retirement Obligations |
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Asset Retirement Obligations | ASSET RETIREMENT OBLIGATIONS Our asset retirement obligations consist of legal obligations associated with costs to remove asbestos and underground storage tanks and other legal or contractual obligations associated with the ultimate closure of our manufacturing facilities. The changes in the carrying amount of asset retirement obligations for the years ended December 31, 2019, 2018 and 2017 are as follows:
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Basis of Presentation |
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Organization, Consolidation and Presentation of Financial Statements [Abstract] | |
Basis of Presentation | BASIS OF PRESENTATION Nature of Operations Aleris Corporation and all of its subsidiaries (collectively, except where the context otherwise requires, referred to as “Aleris,” “we,” “our,” “us,” and the “Company” or similar terms) is a Delaware corporation with its principal executive offices located in Cleveland, Ohio. The principal business of the Company is the production of aluminum rolled products, including aluminum plate, sheet and fabricated products, using continuous cast and direct-chill processes. Our aluminum plate and sheet products are sold to customers and distributors serving the aerospace, automotive, building and construction, truck trailer, consumer durables, other general industrial and distribution industries. Basis of Presentation Aleris is a holding company and currently conducts its business and operations through its direct wholly owned subsidiary, Aleris International, Inc. and its consolidated subsidiaries. Aleris International, Inc. is referred to herein as Aleris International. The accompanying consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America (“GAAP”). |
Consolidated Statements of Operations - USD ($) $ in Millions |
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Income Statement [Abstract] | |||
Revenues | $ 3,375.9 | $ 3,445.9 | $ 2,857.3 |
Cost of sales | 2,986.9 | 3,160.7 | 2,595.9 |
Gross profit | 389.0 | 285.2 | 261.4 |
Selling, general and administrative expenses | 208.4 | 213.7 | 219.2 |
Restructuring charges | 4.6 | 4.8 | 2.9 |
(Gains) losses on derivative financial instruments | (7.7) | (47.0) | 44.7 |
Other operating expense, net | 3.1 | 3.5 | 5.7 |
Operating income (loss) | 180.6 | 110.2 | (11.1) |
Interest expense, net | 156.4 | 144.7 | 124.1 |
Debt extinguishment costs | 0.0 | 48.9 | 0.0 |
Other expense (income), net | 4.7 | (10.3) | 38.8 |
Income (loss) from continuing operations before income taxes | 19.5 | (73.1) | (174.0) |
Provision for income taxes | 31.3 | 18.5 | 40.4 |
(Loss) income from continuing operations | (11.8) | (91.6) | (214.4) |
Income from discontinued operations, net of tax | 0.0 | 0.0 | 3.8 |
Net (loss) income | $ (11.8) | $ (91.6) | $ (210.6) |
Commitments and Contingencies |
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Commitments and Contingencies Disclosure [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Commitments and Contingencies | COMMITMENTS AND CONTINGENCIES Purchase Obligations Our non-cancellable purchase obligations are principally for materials, such as metals and fluxes used in our manufacturing operations, natural gas and other services. Our purchase obligations are long-term agreements to purchase goods or services that are enforceable and legally binding on us that specify all significant terms, including fixed or minimum quantities to be purchased; fixed, minimum or variable price provisions; and the approximate timing of the transaction. Purchase obligations include the pricing of anticipated metal purchases using contractual prices or, where pricing is dependent upon the prevailing LME metal prices at the time of delivery, market prices as of December 31, 2019, as well as natural gas and electricity purchases using minimum contractual quantities and either contractual prices or prevailing rates. As a result of the variability in the pricing of many of our metals purchase obligations, actual amounts paid may vary from the amounts shown below. As of December 31, 2019, amounts due under long-term non-cancellable purchase obligations are as follows:
Amounts purchased under long-term purchase obligations during the years ended December 31, 2019, 2018 and 2017 approximated previously projected amounts. Employees Approximately 64% of our U.S. employees and substantially all of our non-U.S. employees are covered by collective bargaining agreements. Environmental Proceedings Our operations are subject to environmental laws and regulations governing air emissions, wastewater discharges, the handling, disposal and remediation of hazardous substances and wastes and employee health and safety. These laws can impose joint and several liabilities for releases or threatened releases of hazardous substances upon statutorily defined parties, including us, regardless of fault or the lawfulness of the original activity or disposal. Given the changing nature of environmental legal requirements, we may be required, from time to time, to take environmental control measures at some of our facilities to meet future requirements. We have been named as a potentially responsible party in certain proceedings initiated pursuant to the Comprehensive Environmental Response, Compensation, and Liability Act and similar stated statutes and may be named a potentially responsible party in other similar proceedings in the future. It is not anticipated that the costs incurred in connection with the presently pending proceedings will, individually or in the aggregate, have a material adverse effect on our financial position, results of operations or cash flows. We are performing operations and maintenance at two Superfund sites for matters arising out of past waste disposal activity associated with closed facilities. We are also under orders to perform environmental remediation by agencies in four states and one non-U.S. country at seven sites. The changes in our accruals for environmental liabilities are as follows:
Our reserves for environmental remediation liabilities have been classified as “Other long-term liabilities” and “Accrued liabilities” in the Consolidated Balance Sheet, of which $9.9 and $11.9, respectively, are subject to indemnification by third parties at December 31, 2019 and 2018. These amounts are in addition to our asset retirement obligations discussed in Note 10, “Asset Retirement Obligations,” and represent the most probable costs of remedial actions. We estimate the costs related to currently identified remedial actions will be paid out primarily over the next 10 years. Legal Proceedings We are party to routine litigation and proceedings as part of the ordinary course of business and do not believe that the outcome of any existing proceedings would have a material adverse effect on our financial position, results of operations or cash flows. We have established accruals for those loss contingencies, including litigation and environmental contingencies, for which it has been determined that a loss is probable; none of such loss contingencies is material. For those loss contingencies, including litigation and environmental contingencies, which have been determined to be reasonably possible, an estimate of the possible loss or range of loss cannot be determined because the claims, amount claimed, facts or legal status are not sufficiently developed or advanced in order to make such a determination. While we cannot estimate the loss or range of loss at this time, we do not believe that the outcome of any of these existing proceedings would be material to our financial position, results of operations or cash flows. |
Stockholders' Equity |
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Stockholders' Equity Note [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||
Stockholders' Equity | STOCKHOLDERS’ EQUITY The following table shows changes in the number of our outstanding shares of common stock:
Dividends Paid In connection with the 2015 sale of our former recycling and specification alloys business, we had a receivable, held in escrow, in the form of Real Industry Inc.’s Series B non-participating preferred stock. In 2017, Real Industry, Inc. filed for Chapter 11 bankruptcy protection, at which time we recorded an impairment charge of $22.8 to reduce the carrying value of the receivable to zero. In the second quarter of 2018, the bankruptcy reorganization was finalized, and we received shares Elah Holdings, Inc.’s (the reorganized company) common stock with an estimated fair value of $11.1. The receipt of these shares, as well as additional net cash considerations, resulted in a gain of $12.2 that was recorded in “Other expense (income), net” in the Consolidated Statements of Operations. Upon receipt of such common stock on May 22, 2018, we declared a special property dividend and these shares were distributed pro rata to our stockholders. In addition, dividend equivalent right payments of approximately $0.2 were paid in cash to holders of unvested restricted stock units. |
Accumulated Other Comprehensive Loss (Tables) |
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Equity [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Accumulated Other Comprehensive Income | The following table presents the components of “Accumulated other comprehensive loss” in the Consolidated Balance Sheet, which are items that change stockholders’ deficit during the reporting period, but are not included in earnings:
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Schedule of Amounts Recognized in Other Comprehensive Income | A summary of reclassifications out of accumulated other comprehensive loss for the year ended December 31, 2019 is provided below:
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Derivative and Other Financial Instruments (Tables) |
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Derivative Instruments and Hedging Activities Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Derivative Instruments | The amounts shown in the table below represent the gross amounts of recognized assets and liabilities, the amounts offset in the Consolidated Balance Sheet and the net amounts of assets and liabilities presented therein. As of December 31, 2019 and 2018, there were no amounts subject to an enforceable master netting arrangement or similar agreement that have not been offset in the Consolidated Balance Sheet.
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Schedule of Derivative Instruments in Statement of Financial Position, Fair Value | The fair value of our derivative financial instruments at December 31, 2019 and 2018 are recorded on the Consolidated Balance Sheet as follows:
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Schedule of Derivative Instruments, Gain (Loss) in Statement of Financial Performance | Realized (gains) losses on derivative financial instruments, which are included in the “Operating activities” of the Consolidated Statements of Cash Flows, totaled the following during the years ended December 31, 2019, 2018 and 2017:
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Schedule of Fair Value Measurements, Nonrecurring | The carrying amount, fair values and level in the fair value hierarchy of our other financial instruments at December 31, 2019 and 2018 are as follows:
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Leases - Lease Expense (Details) $ in Millions |
12 Months Ended |
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Dec. 31, 2019
USD ($)
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Leases [Abstract] | |
Operating lease expense | $ 4.8 |
Finance lease expense | |
Amortization of right-of-use assets | 5.3 |
Interest on lease liabilities | 1.1 |
Total finance lease expense | 6.4 |
Short term lease expense | $ 1.9 |
Segment and Geographic Information - Narrative (Details) $ in Millions |
12 Months Ended |
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Dec. 31, 2019
USD ($)
segment
facility
mill
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Segment Reporting [Abstract] | |
Number of operating segments | 3 |
Number of reportable segments | 3 |
Number of facilities | facility | 9 |
Number of aluminum rolling mills | mill | 2 |
Customer Concentration Risk | Revenue from Contract with Customer | Single Customer | North America | |
Segment Reporting Information [Line Items] | |
Revenue | $ | $ 354.4 |
Revenue percentage | 10.00% |
Stock-Based Compensation - Fair Value Assumptions (Details) |
12 Months Ended |
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Dec. 31, 2017
$ / shares
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Share-based Compensation [Abstract] | |
Weighted average expected option life in years | 5 years 6 months |
Weighted average grant date fair value | $ 7.78 |
Risk-free interest rate | 2.10% |
Equity volatility factor | 50.00% |
Dividend yield | 0.00% |
Leases - Maturity of Lease Liabilities (Details) $ in Millions |
Dec. 31, 2019
USD ($)
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Operating Leases | |
2020 | $ 4.5 |
2021 | 3.3 |
2022 | 1.4 |
2023 | 1.2 |
2024 | 0.8 |
Thereafter | 0.0 |
Total lease payments | 11.2 |
Less imputed interest | (0.9) |
Total | 10.3 |
Finance Leases | |
2020 | 6.3 |
2021 | 4.7 |
2022 | 3.6 |
2023 | 2.5 |
2024 | 2.0 |
Thereafter | 15.2 |
Total lease payments | 34.3 |
Less imputed interest | (9.2) |
Total | $ 25.1 |
Income Taxes - Unrecognized Tax Benefit (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Reconciliation of Unrecognized Tax Benefits [Roll Forward] | |||
Balance at beginning of the period | $ 3.9 | $ 4.2 | $ 2.5 |
Additions for tax positions of prior years | 3.6 | 0.0 | 1.3 |
Reductions for tax positions of prior years | (0.1) | (0.3) | (0.2) |
Additions for tax positions of current year | 0.1 | 0.0 | 0.6 |
Settlements | (6.0) | 0.0 | 0.0 |
Balance at end of period | $ 1.5 | $ 3.9 | $ 4.2 |
Accrued and Other Long-Term Liabilities - Accrued Liabilities (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Payables and Accruals [Abstract] | ||
Employee-related costs | $ 64.3 | $ 67.8 |
Accrued professional fees | 23.6 | 11.1 |
Accrued interest | 21.8 | 31.5 |
Accrued capital expenditures | 15.8 | 20.4 |
Accrued taxes | 15.5 | 21.2 |
Deferred revenue | 14.7 | 16.8 |
Derivative financial instruments | 13.1 | 4.8 |
Other liabilities | 29.2 | 24.5 |
Total accrued liabilities | $ 198.0 | $ 198.1 |
Income Taxes - Schedule of Provision for Income Taxes (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Deferred: | |||
Deferred income tax expense (benefit) | $ 7.1 | $ 2.0 | $ 32.3 |
Provision for income taxes | 31.3 | 18.5 | 40.4 |
Provision for income taxes of discontinued operations | 0.0 | 0.0 | 0.7 |
Total provision for income taxes | 31.3 | 18.5 | 41.1 |
Continuing Operations | |||
Current: | |||
Federal | 0.0 | (0.1) | (1.9) |
State | 0.3 | 0.1 | 0.0 |
International | 23.9 | 16.5 | 10.7 |
Current income tax expense (benefit) | 24.2 | 16.5 | 8.8 |
Deferred: | |||
Federal | 0.0 | (1.5) | (1.6) |
State | 0.0 | (0.1) | 0.1 |
International | 7.1 | 3.6 | 33.1 |
Deferred income tax expense (benefit) | $ 7.1 | $ 2.0 | $ 31.6 |
Summary of Significant Accounting Policies - Capitalized Interest Cost (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Accounting Policies [Abstract] | |||
Capitalized interest | $ 1.0 | $ 1.2 | $ 8.4 |
Inventories (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Inventory Disclosure [Abstract] | ||
Raw materials | $ 293.4 | $ 283.8 |
Work in process | 291.0 | 284.5 |
Finished goods | 145.6 | 169.1 |
Supplies | 38.8 | 35.5 |
Total inventories | $ 768.8 | $ 772.9 |
Employee Benefit Plans - Unfunded Early Retirement Benefit Plans (Details) - Belgium and German subsidiaries - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Defined Benefit Plans and Other Postretirement Benefit Plans Table Text Block [Line Items] | ||
Liability, other postretirement defined benefit plan | $ 9.0 | $ 9.9 |
Current liabilities | ||
Defined Benefit Plans and Other Postretirement Benefit Plans Table Text Block [Line Items] | ||
Liability, other postretirement defined benefit plan | $ 2.8 |
Stockholders' Equity - Changes in the Number of Outstanding Common Shares (Details) - shares |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Increase (Decrease) in Stockholders' Equity [Roll Forward] | |||
Balance at the beginning of the period (in shares) | 32,380,867 | 32,001,318 | 31,904,250 |
Shares cancelled (in shares) | (3,418) | ||
Balance at the end of the period (in shares) | 32,525,615 | 32,380,867 | 32,001,318 |
Restricted Stock Units (RSUs) | |||
Increase (Decrease) in Stockholders' Equity [Roll Forward] | |||
Issuance associated with vested restricted stock units (in shares) | 138,849 | 382,967 | 97,068 |
Stock Options | |||
Increase (Decrease) in Stockholders' Equity [Roll Forward] | |||
Issuance associated with options exercised (in shares) | 5,899 |
Employee Benefit Plans - Plan Asset Allocations (Details) |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 100.00% | 100.00% |
Target Allocation | 100.00% | |
Cash | ||
Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 1.00% | 1.00% |
Target Allocation | 0.00% | |
Equity | ||
Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 53.00% | 49.00% |
Target Allocation | 53.00% | |
Fixed income | ||
Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 35.00% | 36.00% |
Target Allocation | 37.00% | |
Real estate | ||
Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 9.00% | 12.00% |
Target Allocation | 10.00% | |
Other | ||
Defined Benefit Plan Disclosure [Line Items] | ||
Percentage of Plan Assets | 2.00% | 2.00% |
Target Allocation | 0.00% |
Employee Benefit Plans - Components of the Net Periodic and Postretirement Benefit Expense (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Other Postretirement Benefit Plans | |||
Defined Benefit Plan Disclosure [Line Items] | |||
Service cost | $ 0.3 | $ 0.3 | $ 0.2 |
Interest cost | 1.2 | 1.1 | 1.1 |
Amortization of net loss | (1.0) | (0.7) | (0.5) |
Amortization of prior service cost | 0.2 | 0.2 | 0.0 |
Net periodic benefit expense | 0.7 | 0.9 | 0.8 |
U.S. Pension Benefits | Pension Plan | |||
Defined Benefit Plan Disclosure [Line Items] | |||
Service cost | 4.3 | 4.5 | 3.9 |
Interest cost | 6.5 | 5.8 | 5.8 |
Amortization of net loss | 2.6 | 1.9 | 1.9 |
Amortization of prior service cost | 0.2 | 0.2 | 0.2 |
Expected return on plan assets | (9.1) | (10.3) | (10.2) |
Net periodic benefit expense | 4.5 | 2.1 | 1.6 |
Non-U.S. Pension Benefits | Pension Plan | |||
Defined Benefit Plan Disclosure [Line Items] | |||
Service cost | 2.3 | 2.5 | 2.5 |
Interest cost | 2.1 | 2.1 | 1.8 |
Amortization of net loss | 2.4 | 2.7 | 3.0 |
Net periodic benefit expense | $ 6.7 | $ 7.3 | $ 7.3 |
Accrued and Other Long-Term Liabilities - Other Long-Term Liabilities (Details) - USD ($) $ in Millions |
Dec. 31, 2019 |
Dec. 31, 2018 |
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Payables and Accruals [Abstract] | ||
Accrued environmental and ARO liabilities | $ 27.2 | $ 26.7 |
Finance lease obligations | 20.1 | |
Employee-related costs | 15.9 | 14.6 |
Operating lease obligations | 6.2 | |
Derivative financial instruments | 0.5 | 2.4 |
Other long-term liabilities | 1.8 | 2.4 |
Total other long-term liabilities | $ 71.7 | $ 46.1 |
Restructuring Charges |
12 Months Ended |
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Dec. 31, 2019 | |
Restructuring and Related Activities [Abstract] | |
Restructuring Charges | RESTRUCTURING CHARGES 2019 Restructuring During the year ended December 31, 2019, we recorded restructuring charges of $4.6 in the Consolidated Statements of Operations. These charges included $4.5 related to exit and environmental remediation costs of closed facilities. The remainder of the charges related to severance and other termination benefits. 2018 Restructuring During the year ended December 31, 2018, we recorded restructuring charges of $4.8 in the Consolidated Statements of Operations. These charges included $4.3 related to exit and environmental remediation costs of closed facilities within the North America segment. The remainder of the charges related to severance and other termination benefits. 2017 Restructuring During the year ended December 31, 2017, we recorded restructuring charges of $2.9 in the Consolidated Statements of Operations. These charges included $1.6 related to exit and environmental remediation costs of closed facilities within the North America segment. The charges also included $1.3 related to severance and other termination benefits associated with personnel reductions. |
Intangible Assets |
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Intangible Assets | INTANGIBLE ASSETS The following table details our intangible assets as of December 31, 2019 and 2018:
The following table presents amortization expense, which has been classified within “Selling, general and administrative expenses” in the Consolidated Statements of Operations:
The following table presents estimated amortization expense for the next five years:
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Employee Benefit Plans |
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Retirement Benefits [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Employee Benefit Plans | EMPLOYEE BENEFIT PLANS Defined Contribution Pension Plans The Company’s defined contribution plans cover substantially all U.S. employees not covered under collective bargaining agreements and certain employees covered by collective bargaining agreements. The plans provide both profit sharing and employer matching contributions as well as an age and salary based contribution. Our match of employees’ contributions under our defined contribution plans and supplemental employer contributions for the years ended December 31, 2019, 2018 and 2017 were as follows:
Defined Benefit Pension Plans Our U.S. defined benefit pension plans cover certain salaried and non-salaried employees at our corporate headquarters and within our North America segment. The plan benefits are based on age, years of service and employees’ eligible compensation during employment for all employees not covered under a collective bargaining agreement and on stated amounts based on job grade and years of service prior to retirement for non-salaried employees covered under a collective bargaining agreement. Our non-U.S. subsidiaries sponsor various defined benefit pension plans for their employees. These plans are based on final pay and service, but some senior officers are entitled to receive enhanced pension benefits. Benefit payments are typically financed, in part, by contributions to a relief fund which establishes a life insurance contract to secure future pension payments; however, the plans are substantially unfunded plans under local law. The unfunded accrued pension costs are typically covered under a pension insurance association under local law if we are unable to fulfill our obligations. The service cost component of net periodic benefit expense is included in “Operating income (loss),” while all other components of net periodic benefit expense are included in “Other expense (income), net” in the Consolidated Statements of Operations. The components of the net periodic benefit expense for the years ended December 31, 2019, 2018 and 2017 are as follows:
The changes in projected benefit obligations and plan assets during the years ended December 31, 2019 and 2018 are as follows:
The following table provides the amounts recognized in the Consolidated Balance Sheet as of December 31, 2019 and 2018:
Plan Assumptions. We are required to make assumptions regarding such variables as the expected long-term rate of return on plan assets and the discount rate applied to determine service cost and interest cost. Our objective in selecting a discount rate is to select the best estimate of the rate at which the benefit obligations could be effectively settled. In making this estimate, projected cash flows are developed and matched with a yield curve based on an appropriate universe of high-quality corporate bonds. We use an approach that discounts the individual expected cash flows underlying interest and service costs using the applicable spot rates derived from the yield curve used to determine the benefit obligation to the relevant projected cash flows. The use of this method provides a more precise measurement of service and interest costs by improving the correlation between projected benefit cash flows and the corresponding spot yield curve rates. Assumptions for long-term rates of return on plan assets are based upon historical returns, future expectations for returns for each asset class and the effect of periodic target asset allocation rebalancing. The results are adjusted for the payment of reasonable expenses of the plan from plan assets. We believe these assumptions are appropriate based upon the mix of the investments and the long-term nature of the plans’ investments. The weighted average assumptions used to determine benefit obligations are as follows:
The weighted average assumptions used to determine the net periodic benefit cost for the years ended December 31, 2019, 2018 and 2017 are as follows:
Plan Assets. The weighted average plan asset allocations at December 31, 2019 and 2018 and the target allocations are as follows:
The principal objectives underlying the investment of the pension plans’ assets are to ensure that the Company can properly fund benefit obligations as they become due under a broad range of potential economic and financial scenarios, maximize the long-term investment return with an acceptable level of risk based on such obligations, and broadly diversify investments across and within the capital markets to protect asset values against adverse movements in any one market. The Company’s strategy balances the requirement to maximize returns using potentially higher return generating assets, such as equity securities, with the need to control the risk versus the benefit obligations with less volatile assets, such as fixed-income securities. Investment practices must comply with the requirements of ERISA and any other applicable laws and regulations. The use of derivative instruments is permitted where appropriate and necessary for achieving overall investment policy objectives. Currently, we do not use derivative instruments. The fair values of the Company’s pension plan assets at December 31, 2019 by asset class are as follows:
(a) In accordance with ASC 820-10, certain investments that were measured at NAV (as defined below) (or its equivalent) have not been classified in the fair value hierarchy. The fair value amounts presented in the table are intended to permit reconciliation of the fair value hierarchy to the total pension plan assets. The fair values of the Company’s pension plan assets at December 31, 2018 by asset class are as follows:
(a) In accordance with ASC 820-10, certain investments that were measured at NAV (as defined below) (or its equivalent) have not been classified in the fair value hierarchy. The fair value amounts presented in the table are intended to permit reconciliation of the fair value hierarchy to the total pension plan assets. The following section describes the valuation methodologies used to measure the fair values of pension plan assets. There have been no changes in the methodologies used at December 31, 2019 and 2018.
Plan Contributions. Our funding policy for funded pensions is to make annual contributions based on advice from our actuaries and the evaluation of our cash position, but not less than minimum statutory requirements. Contributions for unfunded plans were equal to benefit payments. Expected Future Benefit Payments. The following benefit payments for our pension plans, which reflect expected future service, as appropriate, are expected to be paid for the periods indicated:
Other Postretirement Benefit Plans We maintain health care and life insurance benefit plans covering certain corporate and North America segment employees. We accrue the cost of postretirement benefits within the covered employees’ active service periods. The financial status of the plans at December 31, 2019 and 2018 is as follows:
The following table provides the amounts recognized in the Consolidated Balance Sheet as of December 31, 2019 and 2018:
The service cost component of net periodic benefit expense is included in “Operating income (loss),” while all other components of net periodic benefit expense are included in “Other expense (income), net” in the Consolidated Statements of Operations. The components of net postretirement benefit expense for the years ended December 31, 2019, 2018 and 2017 are as follows:
Plan Assumptions. We are required to make an assumption regarding the discount rate applied to determine service cost and interest cost. Our objective in selecting a discount rate is to select the best estimate of the rate at which the benefit obligations could be effectively settled. In making this estimate, projected cash flows are developed and are then matched with a yield curve based on an appropriate universe of high-quality corporate bonds. We use an approach that discounts the individual expected cash flows underlying interest and service costs using the applicable spot rates derived from the yield curve used to determine the benefit obligation to the relevant projected cash flows. The weighted average assumptions used to determine net postretirement benefit expense and benefit obligations are as follows:
Assumed health care cost trend rates have an effect on the amounts reported for postretirement benefit plans. A one-percentage change in assumed health care cost trend rates would have the following effects:
Plan Contributions. Our policy for the plan is to make contributions equal to the benefits paid during the year. Expected Future Benefit Payments. The following benefit payments are expected to be paid for the periods indicated:
Early Retirement Plans Our Belgian and German subsidiaries sponsor various unfunded early retirement benefit plans. The obligations under these plans totaled $9.0 and $9.9 at December 31, 2019 and 2018, respectively, of which $2.8, the estimated payments under these plans for the year ending December 31, 2020, was classified as a current liability at December 31, 2019. |
Intangible Assets (Tables) |
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Goodwill and Intangible Assets Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Intangible Assets, Indefinite-Lived | The following table details our intangible assets as of December 31, 2019 and 2018:
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Schedule of Intangible Assets, Finite-Lived | The following table details our intangible assets as of December 31, 2019 and 2018:
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Schedule of Amortization Expense | The following table presents amortization expense, which has been classified within “Selling, general and administrative expenses” in the Consolidated Statements of Operations:
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Schedule of Estimated Amortization Expense for Next Five Years | The following table presents estimated amortization expense for the next five years:
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Revenue From Contracts with Customers (Tables) |
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Revenue from Contract with Customer [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Disaggregation of Revenue | The following table discloses the disaggregated revenue from our contracts with customers by major end-use:
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Schedule of Contract with Customer, Asset and Liability | The following table details the deferred revenue for which our performance obligations have not been satisfied:
(a) Deferred revenue is included in “Accrued liabilities” and “Deferred revenue” on the Consolidated Balance Sheet. |
Restructuring Charges (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | $ 4.6 | $ 4.8 | $ 2.9 |
2019 Restructuring | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | 4.6 | ||
2019 Restructuring | Facility Closing | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | $ 4.5 | ||
2018 Restructuring | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | 4.8 | ||
2018 Restructuring | North America | Facility Closing | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | $ 4.3 | ||
2017 Restructuring | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | 2.9 | ||
2017 Restructuring | Employee Severance | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | 1.3 | ||
2017 Restructuring | North America | Facility Closing | |||
Restructuring Cost and Reserve [Line Items] | |||
Restructuring charges | $ 1.6 |
Asset Retirement Obligations (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Asset Retirement Obligation, Roll Forward Analysis [Roll Forward] | |||
Balance at the beginning of the period | $ 6.8 | $ 6.1 | $ 4.7 |
Revisions and liabilities incurred | 0.0 | 1.0 | 1.2 |
Accretion expense | 0.1 | 0.1 | 0.1 |
Payments | (0.1) | (0.3) | 0.0 |
Translation and other charges | 0.0 | (0.1) | 0.1 |
Balance at the end of the period | $ 6.8 | $ 6.8 | $ 6.1 |
Stock-Based Compensation - Narrative (Details) - USD ($) |
12 Months Ended | |||
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Jun. 01, 2010 |
Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Share-based Compensation Arrangement by Share-based Payment Award [Line Items] | ||||
Option term | 10 years | |||
Award vesting period | 4 years | |||
Shares authorized under stock option plans, exercise price range, lower range limit (in dollars per share) | $ 16.78 | |||
Shares authorized under stock option plans, exercise price range, upper range limit (in dollars per share) | $ 38.45 | |||
Compensation cost not yet recognized | $ 0 | |||
Options, grants in period, gross | 0 | 0 | ||
Vested in period, fair value | $ 4,300,000 | $ 5,800,000 | $ 8,200,000 | |
Restricted Stock Units (RSUs) | ||||
Share-based Compensation Arrangement by Share-based Payment Award [Line Items] | ||||
Weighted average grant date fair value (in dollars per share) | $ 23.70 | |||
Equity instruments other than options, grants in period (in shares) | 0 | 0 |
Employee Benefit Plans - Company Match of Employee Contributions (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Company match of employee contributions | |||
Defined Contribution Plan Disclosure [Line Items] | |||
Defined benefit plan, contributions by employer | $ 6.0 | $ 5.9 | $ 5.4 |
Supplemental employer contributions | |||
Defined Contribution Plan Disclosure [Line Items] | |||
Defined benefit plan, contributions by employer | $ 1.5 | $ 1.5 | $ 1.3 |
Supplemental Information (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Supplemental Cash Flow Information [Abstract] | |||
Interest | $ 156.6 | $ 135.4 | $ 130.2 |
Income taxes | 37.4 | 15.4 | 8.5 |
Non-cash financing activity associated with lease contracts | $ 20.7 | ||
Non-cash financing activity associated with lease contracts | $ 5.8 | $ 5.5 |
Long-Term Debt |
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Debt Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Long-Term Debt | LONG-TERM DEBT Our debt is summarized as follows:
Maturities of Debt Scheduled maturities of our debt subsequent to December 31, 2019 are as follows:
Term Loan Facility The senior secured first lien term loan (the “Term Loan Facility”) consists of a $1,083.5 first lien senior secured term loan facility, which will mature on February 27, 2023. Aleris International’s obligations under the Term Loan Facility are guaranteed by Aleris Corporation and Aleris International’s domestic restricted subsidiaries that guarantee Aleris International’s existing obligations under the ABL Facility and the 2023 Junior Priority Notes (the “Guarantor Subsidiaries” and, together with Aleris Corporation, the “Guarantors”). The Term Loan Facility also includes an uncommitted incremental facility, which, subject to certain conditions, provides for additional term loan facilities in an aggregate principal amount not to exceed the sum of (i) $75.0, plus (ii) an amount equal to all voluntary prepayments and loan buybacks of the Term Loan Facility and any other indebtedness that is secured on a pari passu basis with the Term Loan Facility (other than prepayments and buybacks financed with long-term indebtedness (other than revolving indebtedness)), plus (iii) an additional unlimited amount subject to a First Lien Net Leverage Ratio (as defined in the Term Loan Facility) of 3.75 to 1.00. The Term Loan Facility bears interest on the unpaid principal amount at a rate equal to, at Aleris International’s option, either:
Amounts borrowed under the Term Loan Facility amortize in equal quarterly installments in aggregate annual amounts equal to 1.00% of the original principal amount of the Term Loan Facility, with the balance payable on the maturity date of the Term Loan Facility. The Term Loan Facility requires certain mandatory prepayments of outstanding loans under the Term Loan Facility, subject to certain exceptions, based on (i) a percentage of net cash proceeds of certain asset sales and casualty and condemnation events in excess of certain thresholds (subject to certain reinvestment rights), (ii) net cash proceeds of any issuance of debt, excluding permitted debt issuances and (iii) a percentage of Excess Cash Flow (as defined in the Term Loan Facility) in excess of certain thresholds during a fiscal year. Aleris International may voluntarily prepay loans outstanding under the Term Loan Facility, in whole or in part, without premium or penalty (except as described below) in minimum amounts, at any time, subject to customary “breakage” costs with respect to LIBOR rate loans. If Aleris International prepays loans in connection with a repricing transaction prior to the date that is twelve months after the closing of the Term Loan Facility, subject to certain exceptions, such prepayment will be subject to a 1.00% prepayment fee. The Term Loan Facility is secured by (i) a first-priority lien on substantially all of Aleris International’s and the Guarantors’ assets (excluding the ABL Collateral (as defined below)), including, without limitation, all owned and material U.S. real property, equipment, intellectual property and stock of Aleris International and the Guarantors (other than Aleris Corporation) and other subsidiaries (including 100% of the outstanding non-voting stock (if any) and 65% of the outstanding voting stock of certain “first tier” foreign subsidiaries and certain “first tier” foreign subsidiary holding companies), which assets secure the 2023 Junior Priority Notes on a second priority basis and secure the ABL Facility on a third priority basis (the “Term Loan Collateral”) and (ii) a second-priority lien on all of Aleris International’s and the Guarantors’ (other than Aleris Corporation) inventory, accounts receivable, deposit accounts and related assets (subject to certain exceptions), which assets secure the ABL Facility on a first priority basis and secure the 2023 Junior Priority Notes on a third priority basis (the “ABL Collateral” and, together with the Term Loan Collateral, the “Collateral”), in each case excluding certain assets and subject to permitted liens. The Term Loan Facility contains a number of covenants that, subject to certain exceptions, impose restrictions on Aleris International and certain of its subsidiaries, including, without limitation, restrictions on the ability to, among other things, incur additional debt, grant liens or security interests on assets, merge, consolidate or sell assets, make investments, loans and acquisitions, pay dividends and make restricted payments, modify terms of junior indebtedness or enter into affiliate transactions. The Term Loan Facility also contains certain customary affirmative covenants and events of default. Aleris International was in compliance with all covenants set forth in the Term Loan Facility as of December 31, 2019. 2023 Junior Priority Notes On June 25, 2018, Aleris International completed the issuance of $400.0 aggregate principal amount of 10.75% senior secured junior priority notes due 2023 (the “2023 Junior Priority Notes”) and related guarantees in a private offering under Rule 144A and Regulation S of the Securities Act of 1933, as amended. The 2023 Junior Priority Notes were issued under an indenture (as amended and supplemented from time to time, the “2023 Junior Priority Notes Indenture”), dated as of June 25, 2018, among Aleris International, the guarantors named therein and U.S. Bank National Association, as trustee and collateral agent. The 2023 Junior Priority Notes are jointly and severally, irrevocably and unconditionally guaranteed on a senior secured basis, by each of the Guarantors, as primary obligor and not merely as surety. The 2023 Junior Priority Notes bear interest at an annual rate of 10.75%. Interest is payable semi-annually in arrears on January 15 and July 15 of each year, beginning on January 15, 2019. The 2023 Junior Priority Notes will mature on July 15, 2023. The 2023 Junior Priority Notes are secured by (i) a second-priority lien on the Term Loan Collateral and (ii) a third-priority lien on the ABL Collateral, in each case excluding certain assets and subject to permitted liens. Aleris International is not required to make any mandatory redemption or sinking fund payments with respect to the 2023 Junior Priority Notes, but under certain circumstances, it may be required to offer to purchase the 2023 Junior Priority Notes as described below. Aleris International may from time to time acquire 2023 Junior Priority Notes by means other than redemption, whether by tender offer, in open market purchases, through negotiated transactions or otherwise, in accordance with applicable securities laws. From and after July 15, 2020, Aleris International may redeem the 2023 Junior Priority Notes, in whole or in part, at a redemption price of 104.00% of the principal amount, thereof plus accrued and unpaid interest, declining ratably to 100.00% of the principal amount thereof, plus accrued and unpaid interest, on or after July 15, 2022. Prior to July 15, 2020, Aleris International may redeem up to 40.00% of the aggregate principal amount of the 2023 Junior Priority Notes with funds in an amount equal to all or a portion of the net cash proceeds from certain equity offerings at a redemption price of 110.75%, plus accrued and unpaid interest. Aleris International may make such redemption so long as, immediately after the occurrence of any such redemption, at least 60.00% of the aggregate principal amount of the 2023 Junior Priority Notes remains outstanding and such redemption occurs within 180 days of the closing of the applicable equity offering. Additionally, at any time prior to July 15, 2020, Aleris International may redeem the 2023 Junior Priority Notes, in whole or in part, at a redemption price equal to 100.00% of the principal amount thereof, plus the applicable premium as provided in the 2023 Junior Priority Notes Indenture and accrued and unpaid interest. If Aleris International or any restricted subsidiary consummates one or more asset sales generating net proceeds in excess of $35.0 in the aggregate at any time after July 15, 2019 but on or prior to July 15, 2020, Aleris International may, at its option, redeem all or a portion of the 2023 Junior Priority Notes in an aggregate principal amount not to exceed such net proceeds at a redemption price equal to 103.00% of the principal amount thereof, in each case, plus accrued and unpaid interest. If Aleris International experiences a “change of control” as specified in the 2023 Junior Priority Notes Indenture at any time after July 15, 2019 but on or prior to July 15, 2020, Aleris International may, at its option, redeem all, but not less than all, of the 2023 Junior Priority Notes at a redemption price equal to 103.00% of the principal amount thereof, in each case, plus accrued and unpaid interest. In addition, if Aleris International experiences a change of control and does not elect to redeem the notes as provided above, Aleris International must offer to purchase all of the 2023 Junior Priority Notes at a price equal to 101.00% of the principal amount thereof, plus accrued and unpaid interest. If Aleris International or its restricted subsidiaries engage in certain asset sales, Aleris International will be required to use 80.00% of the consideration received from such asset sales to permanently reduce certain debt within a specified period of time. Aleris International will be required to use a portion of the remaining proceeds of such asset sales, as well as the proceeds of certain events of loss with respect to the Collateral, as the case may be, to make an offer to purchase a principal amount of the 2023 Junior Priority Notes at a price of 100.00% of the principal amount thereof, plus accrued and unpaid interest, to the extent such proceeds are not invested or used to permanently reduce certain debt within a specified period of time. The 2023 Junior Priority Notes Indenture contains covenants, subject to certain limitations and exceptions, limiting the ability of Aleris International and its restricted subsidiaries to, among other things: incur additional debt; pay dividends or distributions on Aleris International’s capital stock or redeem, repurchase or retire Aleris International’s capital stock or subordinated debt; issue preferred stock of restricted subsidiaries; make certain investments; create liens on Aleris International’s or its Guarantors Subsidiaries’ assets to secure debt; enter into sale and leaseback transactions; create restrictions on the payment of dividends or other amounts to Aleris International from the restricted subsidiaries that are not guarantors of the 2023 Junior Priority Notes; enter into transactions with affiliates; merge or consolidate with another company; and sell assets, including capital stock of Aleris International’s subsidiaries. The 2023 Junior Priority Notes Indenture also contains customary events of default. Aleris International was in compliance with all covenants set forth in the 2023 Junior Priority Notes Indenture as of December 31, 2019. ABL Facility On June 15, 2015, Aleris International entered into a credit agreement, as amended and supplemented from time to time, providing for an asset-based revolving credit facility (as amended, the “ABL Facility”) which permits multi-currency borrowings up to $750.0 by Aleris International and its U.S. subsidiaries and up to a combined $375.0 by Aleris Switzerland GmbH, a wholly owned Swiss subsidiary, Aleris Aluminum Duffel BVBA, a wholly owned Belgian subsidiary, Aleris Rolled Products Germany GmbH, a wholly owned German subsidiary and, upon its accession to the credit agreement, Aleris Casthouse Germany GmbH, a wholly owned German subsidiary (but limited to $750.0 in total). The availability of funds to the borrowers located in each jurisdiction is subject to a borrowing base for that jurisdiction and the jurisdictions in which certain subsidiaries of such borrowers are located. Both the borrowing base and the ABL Facility utilization may fluctuate on a monthly basis. Our borrowing base may also fluctuate due to, in part, seasonal working capital increases and increased aluminum prices. The ABL Facility provides for the issuance of up to $125.0 of letters of credit. The credit agreement provides that commitments under the ABL Facility may be increased at any time by an additional $300.0, subject to certain conditions. As of December 31, 2019, we estimate that the borrowing base would have supported borrowings of up to $621.1. We had outstanding borrowings of $304.9 under the ABL Facility as of December 31, 2019. After giving effect to outstanding borrowings and letters of credit, Aleris International had $290.8 available for borrowing under the ABL Facility. Borrowings under the ABL Facility bear interest at rates equal to the following:
In addition to paying interest on any outstanding principal under the ABL Facility, Aleris International is required to pay a commitment fee in respect of unutilized commitments ranging from 0.250% to 0.375% based on average utilization for the applicable period. Aleris International must also pay customary letter of credit fees and agency fees. The ABL Facility is subject to mandatory prepayment with (i) 100% of the net cash proceeds of certain asset sales and casualty proceeds relating to the collateral for the ABL Facility under certain circumstances, and (ii) 100% of the net cash proceeds from issuance of debt, other than debt permitted under the ABL Facility. In addition, if at any time outstanding loans, unreimbursed letter of credit drawings and undrawn letters of credit under the ABL Facility exceed the applicable borrowing base in effect at such time, Aleris International is required to repay outstanding loans or cash collateralize letters of credit in an aggregate amount equal to such excess, with no reduction of the commitment amount. There is no scheduled amortization under the ABL Facility. The maturity date of the ABL Facility is the earliest of (x) June 25, 2023, (y) the date that is 60 days prior to the scheduled maturity date of the term loans under the Term Loan Facility (currently February 27, 2023) and (z) the date that is 60 days prior to the scheduled maturity date of the 2023 Junior Priority Notes (currently July 15, 2023). Aleris International may voluntarily reduce the unutilized portion of the commitment amount and repay outstanding loans at any time upon three business days’ prior written notice without premium or penalty other than customary “breakage” costs with respect to Eurodollar Rate loans, Sterling LIBOR loans and EURIBOR loans. The ABL Facility is secured by a first-priority lien over the ABL Collateral and is also secured by a third-priority lien (ranking junior to the lien therein in favor of the Term Loan Facility and the 2023 Junior Priority Notes) over the Term Loan Collateral, in each case excluding certain assets and subject to permitted liens. The obligations of the Swiss borrower, the Belgian borrower and the German borrowers are secured by their respective current assets and related intangible assets, if any. The credit agreement governing the ABL Facility contains a number of covenants that, subject to certain exceptions, impose restrictions on Aleris International and certain of its subsidiaries, including, without limitation, restrictions on its ability to, among other things, incur additional debt, create liens, merge, consolidate or sell assets, make investments, loans and acquisitions, pay dividends and make certain payments or enter into affiliate transactions. Although the credit agreement governing the ABL Facility generally does not require Aleris International to comply with any financial ratio maintenance covenants, if combined availability is less than the greater of (a) 10% of the lesser of the combined borrowing base and the combined commitments and (b) $40.0 a minimum fixed charge coverage ratio (as defined in the credit agreement) of at least 1.0 to 1.0 will apply. The credit agreement also contains certain customary affirmative covenants and events of default. Aleris International was in compliance with all of the covenants set forth in the credit agreement as of December 31, 2019. Exchangeable Notes On June 1, 2010, Aleris International issued $45.0 aggregate principal amount of 6.0% senior subordinated exchangeable notes (the “Exchangeable Notes”). The Exchangeable Notes are scheduled to mature on June 1, 2020. The Exchangeable Notes have exchange rights at the holder’s option and are exchangeable at any time for our common stock at a rate equivalent to 60.58 shares of our common stock per $1,000 principal amount of the Exchangeable Notes (after adjustment for the payments of cash dividends in 2011 and 2013), subject to further adjustment. The Exchangeable Notes may currently be redeemed at Aleris International’s option at specified redemption prices. The Exchangeable Notes are the unsecured, senior subordinated obligations of Aleris International and rank (i) junior to all of its existing and future senior indebtedness, including the ABL Facility, the Term Loan Facility and the 2023 Junior Priority Notes; (ii) equally to all of its existing and future senior subordinated indebtedness; and (iii) senior to all of its existing and future subordinated indebtedness. China Loan Facility Aleris Aluminum (Zhenjiang) Co., Ltd. (“Aleris Zhenjiang”) maintains a loan agreement comprised of non-recourse multi-currency secured term loan facilities and a revolving facility (collectively, as amended and supplemented from time to time the “China Loan Facility”). The China Loan Facility consists of a $27.6 U.S. dollar term loan facility, an RMB 846.2 million (or equivalent to approximately $121.4 as of December 31, 2019) term loan facility (collectively referred to as the “Zhenjiang Term Loans”) and an RMB 410.0 million (or equivalent to approximately $58.8 as of December 31, 2019) revolving facility (referred to as the “Zhenjiang Revolver”). The Zhenjiang Revolver has certain restrictions that have limited our ability to borrow funds on the Zhenjiang Revolver and will continue to limit our ability to borrow funds in the future. Although the final maturity date for all borrowings under the Zhenjiang Revolver is May 18, 2021, all amounts outstanding under the Zhenjiang Revolver were repaid in 2017. The interest rate on the U.S. dollar term facility is six month U.S. dollar LIBOR plus 5.0% and the interest rate on the RMB term facility and the Zhenjiang Revolver is 110% of the base rate applicable to any loan denominated in RMB of the same tenor, as announced by the People’s Bank of China. As of December 31, 2019 and 2018, $149.0 and $157.6, respectively, was outstanding on the Zhenjiang Term Loans and the final maturity date for all borrowings is May 16, 2024. The repayment of borrowings under the Zhenjiang Term Loans is due semi-annually. The initial repayment began in 2016. According to the amended repayment schedule, the semi-annual repayment in 2020 will be RMB 60.0 million (or equivalent to approximately $8.6 at December 31, 2019) and will increase to RMB 258.7 million by 2024 (or equivalent to approximately $37.1 at December 31, 2019). The China Loan Facility contains certain customary covenants and events of default. The China Loan Facility requires Aleris Zhenjiang to, among other things, maintain a certain ratio of outstanding term loans to invested equity capital. In addition, among other things and subject to certain exceptions, Aleris Zhenjiang is restricted in its ability to:
Aleris Zhenjiang was in compliance with all of the covenants set forth in the China Loan Facility as of December 31, 2019. Aleris Zhenjiang has had delays in its ability to make timely draws of amounts committed under the China Loan Facility in the past and we cannot be certain that Aleris Zhenjiang will be able to draw any amounts committed under the Zhenjiang Revolver in the future or as to the timing or cost of any such draws. |
Revenue From Contracts with Customers |
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Revenue from Contracts with Customers | REVENUE FROM CONTRACTS WITH CUSTOMERS We generate substantially all of our revenue from the manufacture and shipment of aluminum products to our customers. Sales, value add and other taxes we collect concurrent with revenue-producing activities are excluded from revenue. Revenue is recognized when obligations under the terms of a contract (as defined by ASC 606) with our customer are satisfied, which occurs at a point in time when control of the product transfers to the customer. Control may transfer to the customer at various points in the delivery process. In North America, most revenue is recognized at the point of shipment. In Europe and China, the timing of revenue recognition varies depending on individual customer arrangements, and may include point of shipment, delivery to port, final delivery to customer or another point in the delivery process. Certain contractual arrangements, primarily with customers in our automotive and heat exchanger end-uses, allow for inventory to be held at a customer’s location or in a third-party warehouse with direct customer access. Title does not transfer to the customer on such inventory until the customer has removed the product for consumption. Under such arrangements, management has concluded that control has passed to the customer upon delivery to the customer’s location or the third-party warehouse if the customer has unrestricted access to the product and the Company has the right to invoice that customer after a specified period of time regardless of whether or not the product has been removed by the customer for production. The transaction price for our products includes the value of the aluminum in the product plus a conversion fee, or rolling margin, which is the price charged to the customer for conversion of the aluminum raw material to the finished product. Certain customer contracts include volume rebates applied retrospectively to quantities purchased during a specified period. The resulting variable consideration from volume rebates is estimated using the expected value method. As all customer contracts (as defined by ASC 606) have an original expected duration of less than twelve months, we have applied the practical expedient to the disclosure of the aggregate amount of the transaction price allocated to remaining performance obligations. Customer payments are due shortly after completion of the performance obligation, on payment terms that are customary for the industry. As all customer payments are due in less than one year, we have not adjusted revenue for the effects of a significant financing component. The following table discloses the disaggregated revenue from our contracts with customers by major end-use:
We occasionally receive advance payments to secure product to be delivered in future periods. These advance payments are recorded as deferred revenue, and revenue is recognized as our performance obligations are satisfied throughout the term of the applicable contract. We may also purchase aluminum on our customer’s behalf, sell the unprocessed aluminum to our customer and then process and ship the material, charging a processing fee at the time of shipment. For these arrangements, a single performance obligation exists, and, as a result, amounts invoiced to our customers for the aluminum purchased on their behalf is recorded as deferred revenue until the aluminum is processed and shipped. The following table details the deferred revenue for which our performance obligations have not been satisfied:
(a) Deferred revenue is included in “Accrued liabilities” and “Deferred revenue” on the Consolidated Balance Sheet. |
Leases |
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Leases [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Leases | LEASES We have leases for office space, warehousing, vehicles, mobile equipment and certain other equipment in our production facilities. Certain of these lease agreements provide rights to extend or terminate the contract which have been evaluated in estimating the lease term. Most of our lease contracts do not provide a readily determinable implicit rate. For these contracts, our estimated incremental borrowing rate is based on information available at the inception of the lease. Leases with an initial term of twelve months or less are not recorded on the Consolidated Balance Sheet. Lease expense for these leases is recognized on a straight-line basis over the term of the lease. The components of lease expense were as follows:
Supplemental cash flow information related to leases was as follows:
Supplemental balance sheet information related to leases was as follows:
(a) Operating and finance lease right-of-use assets are included in “Other long-term assets” in the Consolidated Balance Sheet. Current operating and finance lease obligations are included in “Accrued liabilities” in the Consolidated Balance Sheet. Long-term operating and finance lease obligations are included in “Other long-term liabilities” in the Consolidated Balance Sheet. Rental expense for the years ended December 31, 2018 and 2017 was $9.9 and $10.1, respectively, which was prior to the adoption of ASU 2016-02. Maturities of lease liabilities were as follows:
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Leases | LEASES We have leases for office space, warehousing, vehicles, mobile equipment and certain other equipment in our production facilities. Certain of these lease agreements provide rights to extend or terminate the contract which have been evaluated in estimating the lease term. Most of our lease contracts do not provide a readily determinable implicit rate. For these contracts, our estimated incremental borrowing rate is based on information available at the inception of the lease. Leases with an initial term of twelve months or less are not recorded on the Consolidated Balance Sheet. Lease expense for these leases is recognized on a straight-line basis over the term of the lease. The components of lease expense were as follows:
Supplemental cash flow information related to leases was as follows:
Supplemental balance sheet information related to leases was as follows:
(a) Operating and finance lease right-of-use assets are included in “Other long-term assets” in the Consolidated Balance Sheet. Current operating and finance lease obligations are included in “Accrued liabilities” in the Consolidated Balance Sheet. Long-term operating and finance lease obligations are included in “Other long-term liabilities” in the Consolidated Balance Sheet. Rental expense for the years ended December 31, 2018 and 2017 was $9.9 and $10.1, respectively, which was prior to the adoption of ASU 2016-02. Maturities of lease liabilities were as follows:
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Accrued and Other Long-Term Liabilities (Tables) |
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Payables and Accruals [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Accrued Liabilities | Accrued liabilities at December 31, 2019 and 2018 consisted of the following:
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Schedule of Other Long-Term Liabilities | Other long-term liabilities at December 31, 2019 and 2018 consisted of the following:
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Inventories (Tables) |
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Inventory Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Inventories | The components of our “Inventories” as of December 31, 2019 and 2018 are as follows:
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Consolidated Statements of Comprehensive Loss - USD ($) $ in Millions |
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Income Statement [Abstract] | |||
Net loss | $ (11.8) | $ (91.6) | $ (210.6) |
Other comprehensive (loss) income, before tax: | |||
Currency translation adjustments | (10.7) | (27.3) | 82.0 |
Pension and other postretirement liability adjustments | (23.8) | 2.2 | 2.7 |
Other comprehensive (loss) income, before tax | (34.5) | (25.1) | 84.7 |
Income tax (benefit) expense related to items of other comprehensive (loss) income | (6.5) | 1.4 | 1.7 |
Other comprehensive (loss) income, net of tax | (28.0) | (26.5) | 83.0 |
Comprehensive loss | $ (39.8) | $ (118.1) | $ (127.6) |
Document And Entity Information - USD ($) |
12 Months Ended | ||
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Dec. 31, 2019 |
Feb. 15, 2020 |
Jun. 30, 2019 |
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Document And Entity Information [Abstract] | |||
Entity Registrant Name | Aleris Corporation | ||
Entity Central Index Key | 0001518587 | ||
Current Fiscal Year End Date | --12-31 | ||
Entity Filer Category | Non-accelerated Filer | ||
Document Type | 10-K | ||
Document Period End Date | Dec. 31, 2019 | ||
Document Fiscal Year Focus | 2019 | ||
Document Fiscal Period Focus | FY | ||
Amendment Flag | false | ||
Entity Common Stock, Shares Outstanding (in shares) | 32,527,026 | ||
Entity Well-known Seasoned Issuer | No | ||
Entity Voluntary Filers | Yes | ||
Entity Current Reporting Status | No | ||
Entity Public Float | $ 0 | ||
Entity Small Business | false | ||
Entity Shell Company | false | ||
Entity Emerging Growth Company | false | ||
Entity Interactive Data Current | Yes |
Summary of Significant Accounting Policies |
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Accounting Policies [Abstract] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Summary of Significant Accounting Policies | SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES Use of Accounting Estimates The consolidated financial statements are prepared in conformity with GAAP and require management to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Estimates are inherent in the valuations of derivatives, property, plant and equipment, intangible assets, the assumptions used to estimate the fair value of stock-based payments, pension and postretirement benefit obligations, workers’ compensation, medical and environmental liabilities, deferred tax asset valuation allowances, reserves for uncertain tax positions and allowances for uncollectible accounts receivable. Principles of Consolidation The accompanying consolidated financial statements include the accounts of the Company and our majority owned subsidiaries. All intercompany accounts and transactions have been eliminated upon consolidation. Reclassification Certain amounts in the prior period have been reclassified to conform to the current period presentation. Cash Equivalents All highly liquid investments with a maturity of three months or less when purchased are considered cash equivalents. The carrying amount of cash equivalents approximates fair value because of the short maturity of those instruments. Restricted Cash Cash that is reserved for a specific purpose and not available for general business use is considered restricted cash. Restricted cash is classified as either current or noncurrent assets depending on the date of availability or disbursement. At December 31, 2019 and 2018, respectively, we had $7.5 and $7.0 of cash that was restricted for payments of the China Loan Facility (defined below), all of which was included in “Prepaid expenses and other current assets” in the Consolidated Balance Sheet. Accounts Receivable Allowances and Credit Risk We extend credit to our customers based on an evaluation of their financial condition; generally, collateral is not required. Substantially all of the accounts receivable associated with our European operations and a portion of the accounts receivable associated with our China operations are insured against loss by third party credit insurers. We maintain an allowance against our accounts receivable for the estimated probable losses on uncollectible accounts. The valuation reserve is based upon our historical loss experience, current economic conditions within the industries we serve and our determination of the specific risk related to certain customers. Accounts receivable are charged off against the reserve when, in management’s estimation, further collection efforts would not result in a reasonable likelihood of receipt, or, if later, as proscribed by statutory regulations. The movement of the accounts receivable allowance is as follows:
Concentration of credit risk with respect to trade accounts receivable is limited due to the large number of customers in various industry segments comprising our customer base. Inventories Our inventories are stated at the lower of cost or net realizable value. Cost is determined primarily on the average cost or specific identification method and includes material, labor and overhead related to the manufacturing process. Our consigned inventory held at third party warehouses and customer locations was approximately $5.3 and $16.4 as of December 31, 2019 and 2018, respectively. Property, Plant and Equipment Property, plant and equipment is stated at cost, net of asset impairments. The cost of property, plant and equipment acquired in business combinations represents the fair value of the acquired assets at the time of acquisition. The fair value of asset retirement obligations are capitalized to the related long-lived asset at the time the obligation is incurred and depreciated over the remaining useful life of the related asset. Major renewals and improvements that extend an asset’s useful life are capitalized to property, plant and equipment. Major repair and maintenance projects are expensed over periods not exceeding 18 months while normal maintenance and repairs are expensed as incurred. Depreciation is primarily computed using the straight-line method over the estimated useful lives of the related assets, as follows:
Interest is capitalized in connection with major construction projects. Capitalized interest costs are as follows:
Intangible Assets Intangible assets are primarily related to trade names, technology and customer relationships. Acquired intangible assets are recorded at their estimated fair value in the allocation of the purchase price paid. Intangible assets with indefinite useful lives are not amortized and intangible assets with finite useful lives are amortized over their estimated useful lives, ranging from 15 to 25 years. See Note 8, “Intangible Assets,” for additional information. Impairment of Property, Plant, Equipment and Finite-Lived Intangible Assets We review our long-lived assets for impairment when changes in circumstances indicate that the carrying amount may not be recoverable. Once an impairment indicator has been identified, the asset impairment test is a two-step process. The first step consists of determining whether the sum of the estimated undiscounted future cash flows attributable to the specific asset group being tested is less than its carrying value. Estimated future cash flows used to test for recoverability include only the future cash flows that are directly associated with and are expected to arise as a direct result of the use and eventual disposition of the relevant asset group. If the carrying value of the asset group exceeds the future undiscounted cash flows expected from the asset group, a second step is performed to compute the extent of the impairment. Impairment charges are determined as the amount by which the carrying value of the asset group exceeds the estimated fair value of the asset group. As outlined in ASC 820, “Fair Value Measurements and Disclosures” (“ASC 820”), the fair value measurement of our long-lived assets assumes the highest and best use of the asset by market participants, considering the use of the asset that is physically possible, legally permissible, and financially feasible at the measurement date. Highest and best use is determined based on the use of the asset by market participants, even if the intended use of the asset by the Company is different. The highest and best use of an asset establishes the valuation premise. The valuation premise is used to measure the fair value of an asset. ASC 820-10-35-10 states that the valuation premise of an asset is either of the following:
Once a premise is selected, the approaches considered in the estimation of the fair values of the Company’s long-lived assets tested for impairment, which represent level 3 measurements within the fair value hierarchy, include the income approach, sales comparison approach and the cost approach. Indefinite-Lived Intangible Asset Our indefinite-lived intangible asset related to our trade name is tested for impairment as of October 1 of each year and may be tested more frequently if changes in circumstances or the occurrence of events indicates that a potential impairment exists. Under ASC 350, “Intangibles - Goodwill and Other,” intangible assets determined to have indefinite lives are not amortized, but are tested for impairment at least annually. As part of the annual impairment test, the non-amortized intangible asset is reviewed to determine if the indefinite status remains appropriate. Using a qualitative assessment in the current year, we determined that it was not more-likely-than-not that the indefinite-lived intangible asset was impaired and no impairment relating to our indefinite-lived intangible asset was necessary. Deferred Financing Costs The costs related to the issuance of debt are capitalized and amortized over the terms of the related debt agreements as interest expense using the effective interest method. Revenues Revenue is recognized when obligations under the terms of a contract with our customer are satisfied, which occurs at a point in time when control of the product transfers to the customer. See Note 3, “Revenue from Contracts with Customers,” for additional information. Shipping and Handling Costs Shipping and handling costs are included within “Cost of sales” in the Consolidated Statements of Operations. Research and Development Our research and development organization includes three locations in Europe, one location in the United States and one location in China, along with support staff focused on new product and alloy offerings and process performance technology. Research and development expenses, included in “Selling, general and administrative expenses” in the Consolidated Statements of Operations, were $17.4, $18.4 and $16.0 for the years ended December 31, 2019, 2018 and 2017, respectively. Stock-Based Compensation We recognize compensation expense for stock options, restricted stock units and restricted shares under the provisions of ASC 718, “Compensation—Stock Compensation,” using the non-substantive vesting period approach, in which the expense is recognized ratably over the requisite service period based on the grant date fair value. The fair value of each stock option was estimated on the date of grant using a Black-Scholes option pricing model. Determining the fair value of stock options at the grant date requires judgment, including estimates for the average risk-free interest rate, dividend yield and volatility. Forfeitures are recognized as they occur and the term of the awards are calculated using the practical expedient that allows for the calculation of the term to be the midpoint between the requisite service period and the contractual term of the award. The fair value of restricted stock units and restricted shares were based on the estimated fair value of our common stock on the date of grant. The fair value of our common stock was estimated based upon a present value technique using discounted cash flows, forecasted over a five-year period with residual growth rates thereafter, and a market comparable approach. From these two approaches, the discounted cash flow analysis was weighted at 50% and the comparable public company analysis was weighted at 50%. The discounted cash flow analysis was based on our projected financial information which includes a variety of estimates and assumptions. While we consider such estimates and assumptions reasonable, they are inherently subject to uncertainties and a wide variety of significant business, economic and competitive risks, many of which are beyond our control and may not materialize. Changes in these estimates and assumptions may have a significant effect on the determination of the fair value of our common stock. The discounted cash flow analysis was based on production volume projections developed by internal forecasts, as well as commercial, wage and benefit and inflation assumptions. The discounted cash flow analysis included the sum of (i) the present value of the projected unlevered cash flows for a five-year period (the “Projection Period”); and (ii) the present value of a terminal value, which represented the estimate of value attributable to periods beyond the Projection Period. To calculate the terminal value, a perpetuity growth rate approach is used. Other significant assumptions include future capital expenditures and changes in working capital requirements. The comparable public company analysis identified a group of comparable companies giving consideration to, among other relevant characteristics, similar lines of business, business risks, growth prospects, business maturity, market presence, leverage, size and scale of operations. The analysis compared the public market implied fair value for each comparable public company to its historical and projected revenues, and earnings before interest, taxes, depreciation and amortization (“EBITDA”). There were no stock options, restricted stock units or restricted shares granted during the years ended December 31, 2019 and 2018. Total stock-based compensation expense included in “Selling, general and administrative expenses” in the Consolidated Statements of Operations for the years ended December 31, 2019, 2018 and 2017 was $8.2, $9.2 and $11.3, respectively. Derivatives and Hedging We are engaged in activities that expose us to various market risks, including changes in the prices of primary aluminum, aluminum alloys, scrap aluminum, copper, zinc, natural gas and diesel, as well as changes in currency and interest rates. Certain of these financial exposures are managed as an integral part of our risk management program, which seeks to reduce the potentially adverse effects that the volatility of the markets may have on operating results. We do not hold or issue derivative financial instruments for trading purposes. Our metal pricing strategy is designed to minimize significant, unanticipated fluctuations in earnings caused by the volatility of aluminum prices. We also maintain a natural gas pricing strategy designed to minimize significant fluctuations in earnings caused by the volatility of natural gas prices. Generally, we enter into master netting arrangements with our counterparties and offset net derivative positions with the same counterparties against amounts recognized for the right to reclaim cash collateral or the obligation to return cash collateral under those arrangements in our Consolidated Balance Sheet. For classification purposes, we record the net fair value of all positions expected to settle in less than one year with these counterparties as a net current asset or liability and all long-term positions as a net long-term asset or liability. The fair values of our derivative financial instruments are recognized as assets or liabilities at the balance sheet date. Fair values for our metal and energy derivative instruments are determined based on the differences between contractual and forward rates of identical hedge positions as of the balance sheet date. Our currency and interest rate derivative instruments are valued using observable or market-corroborated inputs such as exchange rates, volatility and forward yield curves. In accordance with the requirements of ASC 820, we have included an estimate of the risk associated with non-performance by either ourselves or our counterparties in developing these fair values. See Note 14, “Derivative and Other Financial Instruments,” for additional information. The Company does not currently account for its derivative financial instruments as hedges. With the exception of our interest rate derivative instruments (for which realized gains are included within “Interest expense, net” in the Consolidated Statements of Operations) both realized and unrealized gains and losses on derivative financial instruments are included within “(Gains) losses on derivative financial instruments” in the Consolidated Statements of Operations. All realized gains and losses are included within “Net cash provided (used) by operating activities” in the Consolidated Statements of Cash Flows. We are exposed to losses in the event of non-performance by counterparties to derivative contracts. Counterparties are evaluated for creditworthiness and a risk assessment is completed prior to our initiating contract activities. The counterparties’ creditworthiness is then monitored on an ongoing basis, and credit levels are reviewed to ensure there is not an inappropriate concentration of credit outstanding to any particular counterparty. Although non-performance by counterparties is possible, we do not currently anticipate non-performance by any of these parties. At December 31, 2019, substantially all of our derivative financial instruments were maintained with nine counterparties. We have the right to require cash collateral from our counterparties based on the fair value of the underlying derivative financial instruments. Currency Translation The majority of our international subsidiaries use the local currency as their functional currency. Individually significant transactions are translated at the applicable currency exchange rate on the date of the transaction. We translate all of the other amounts included in our Consolidated Statements of Operations from our international subsidiaries into U.S. dollars at average monthly exchange rates, which we believe are representative of the actual exchange rates on the dates of the transactions. Adjustments resulting from the translation of the assets and liabilities of our international operations into U.S. dollars at the balance sheet date exchange rates are reflected as a separate component of stockholders’ deficit. Currency translation adjustments accumulate in consolidated stockholders’ deficit until the disposition or liquidation of the international entities. Except for intercompany debt determined to be of a long-term investment nature, current intercompany accounts and transactional gains and losses associated with receivables, payables and debt denominated in currencies other than the functional currency are included within “Other expense (income), net” in the Consolidated Statements of Operations. The translation of accounts receivables, payables and debt denominated in currencies other than the functional currencies resulted in transactional losses of $0.4, $0.3 and $8.2 for the years ended December 31, 2019, 2018 and 2017, respectively. Income Taxes We account for income taxes using the asset and liability method, whereby deferred income taxes reflect the tax effect of temporary differences between the carrying amount of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. In valuing deferred tax assets, we use judgment in determining if it is more likely than not that some portion or all of a deferred tax asset will not be realized and the amount of the required valuation allowance. Tax benefits from uncertain tax positions are recognized in the financial statements when it is more likely than not that the position is sustainable, based solely on its technical merits and considerations of the relevant taxing authority, widely understood practices and precedents. We recognize interest and penalties related to uncertain tax positions within “Provision for income taxes” in the Consolidated Statements of Operations. Environmental and Asset Retirement Obligations Environmental obligations that are not legal or contractual asset retirement obligations and that relate to existing conditions caused by past operations with no benefit to future operations are expensed while expenditures that extend the life, increase the capacity or improve the safety of an asset or that mitigate or prevent future environmental contamination are capitalized in property, plant and equipment. Obligations are recorded when their occurrence is probable and the associated costs can be reasonably estimated in accordance with ASC 410-30, “Environmental Obligations.” While our accruals are based on management’s current best estimate of the future costs of remedial action, these liabilities can change substantially due to factors such as the nature and extent of contamination, changes in the required remedial actions and technological advancements. Our existing environmental liabilities are not discounted to their present values as the amount and timing of the expenditures are not fixed or reliably determinable. Asset retirement obligations represent obligations associated with the retirement of tangible long-lived assets. Our asset retirement obligations relate primarily to the requirements related to the future removal of asbestos and underground storage tanks. The costs associated with such legal obligations are accounted for under the provisions of ASC 410-20, “Asset Retirement Obligations,” which requires that the fair value of a liability for an asset retirement obligation be recognized in the period in which it is incurred and capitalized as part of the carrying amount of the long-lived asset. These fair values are based upon the present value of the future cash flows expected to be incurred to satisfy the obligation. Determining the fair value of asset retirement obligations requires judgment, including estimates of the credit adjusted interest rate and estimates of future cash flows. Estimates of future cash flows are obtained primarily from engineering consulting firms. The present value of the obligations is accreted over time while the capitalized cost is depreciated over the useful life of the related asset. Retirement, Early Retirement and Postemployment Benefits Our defined benefit pension and other postretirement benefit plans are accounted for in accordance with ASC 715, “Compensation—Retirement Benefits.” Pension and postretirement benefit obligations are actuarially calculated using management’s best estimates of assumptions which include the expected return on plan assets (calculated using the fair value of plan assets), the rate at which plan liabilities may be effectively settled (discount rate), health care cost trend rates and rates of compensation increases. Net actuarial gains or losses are amortized to expense on a plan-by-plan basis when they exceed the accounting corridor, which is set at 10% of the greater of the plan assets or benefit obligations. Gains or losses outside of the corridor are subject to amortization over an average employee future service period that differs by plan. If substantially all of the plan’s participants are no longer actively accruing benefits, the average life expectancy is used. Benefits provided to employees after employment but prior to retirement are accounted for under ASC 712, “Compensation—Nonretirement Postemployment Benefits” (“ASC 712”). Such postemployment benefits include severance and medical continuation benefits that are offered pursuant to an ongoing benefit arrangement and do not represent a one-time benefit termination arrangement. Under ASC 712, liabilities for postemployment benefits are recorded at the time the obligations are probable of being incurred and can be reasonably estimated. This is typically at the time a triggering event occurs, such as the decision by management to close a facility. Benefits related to the relocation of employees and certain other termination benefits are accounted for under ASC 420, “Exit or Disposal Cost Obligations,” and are expensed over the required service period. Business Combinations All business combinations are accounted for using the acquisition method as prescribed by ASC 805, “Business Combinations.” The purchase price paid is allocated to the assets acquired and liabilities assumed based on their estimated fair values. Any excess purchase price over the fair value of the net assets acquired is recorded as goodwill. General Guarantees and Indemnifications It is common in long-term processing agreements for us to agree to indemnify customers for tort liabilities that arise out of, or relate to, the processing of their material. Additionally, we typically indemnify such parties for certain environmental liabilities that arise out of or relate to the processing of their material. In our equipment financing agreements, we typically indemnify the financing parties, trustees acting on their behalf and other related parties against liabilities that arise from the manufacture, design, ownership, financing, use, operation and maintenance of the equipment and for tort liability, whether or not these liabilities arise out of or relate to the negligence of these indemnified parties, except for their gross negligence or willful misconduct. We expect that we would be covered by insurance (subject to deductibles) for most tort liabilities and related indemnities described above with respect to equipment we lease and material we process. Although we cannot estimate the potential amount of future payments under the foregoing indemnities and agreements, we are not aware of any events or actions that will require payment. Recently Adopted and New Accounting Pronouncements In June 2016, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) 2016-13, Financial Instruments - Credit Losses (Topic 326): Measurement of Credit Losses on Financial Instruments (“ASU 2016-13”). ASU 2016-13 changes the impairment model for most financial instruments. Current guidance requires the recognition of credit losses based on an incurred loss impairment methodology that reflects losses once the losses are probable. Under ASU 2016-13, we will be required to use a current expected credit loss model (CECL) that will immediately recognize an estimate of credit losses that are expected to occur over the life of the financial instruments that are in the scope of this update, including trade receivables. The CECL model uses a broader range of reasonable and supportable information in the development of credit loss estimates than our current model. This guidance becomes effective for us on January 1, 2020, including the interim periods in the year. We do not expect the adoption of this ASU will have a material effect on the consolidated financial statements or related disclosures. In February 2016, the FASB issued ASU No. 2016-02, “Leases” (“ASU 2016-02”). This guidance requires lessees to put most leases on their balance sheets but recognize expense on the income statement in a manner similar to the previous guidance. We adopted ASU 2016-02 on January 1, 2019 using a modified retrospective approach, applying the standard’s transition provisions at the beginning of the period of adoption. ASU 2016-02 provided for certain practical expedients when adopting the guidance. We elected the package of practical expedients allowing us to not reassess (i) whether any expired or existing contracts are, or contain, leases, (ii) the lease classification for any expired or existing leases or (iii) initial direct costs for any expired or existing leases. Upon adoption, we recorded operating lease right-of-use assets of $10.8, representing the present value of future lease payments under operating leases with terms of greater than twelve months. We also recorded corresponding operating lease liabilities of $11.5. In addition, the prior capital lease balances of $10.4, $4.0 and $6.2 previously reported in fixed assets, current maturities of long-term debt and long-term debt, respectively, were reclassified into separately classified right-of-use asset and lease obligation accounts. The adoption had no impact on reported net loss or accumulated deficit. See Note 7, “Leases” for additional information. In May 2014, the FASB issued ASU No. 2014-09, “Revenue from Contracts with Customers (Topic 606)” (“ASU 2014-09” or “ASC 606”), which was the result of a joint project by the FASB and International Accounting Standards Board to clarify the principles for recognizing revenue and to develop a common revenue standard for GAAP and International Financial Reporting Standards.The Company adopted ASU 2014-09 on January 1, 2018, and applied the standard to all contracts at that date. We adopted this standard using the modified retrospective approach. The pre-tax impact of the adoption of ASU 2014-09 on our Consolidated Balance Sheet at December 31, 2019 and 2018 and our Consolidated Statement of Operations for the years ended December 31, 2019 and 2018 is as follows:
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Income Tax Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Income Taxes | INCOME TAXES The income (loss) before income taxes was as follows:
The provision for income taxes, which reflects the application of the intraperiod tax allocation requirements of ASC 740-20, “Intraperiod Tax Allocation”, was as follows:
The income tax provision of continuing operations, computed by applying the federal statutory tax rate to the income (loss) from continuing operations before income taxes, differed from the provision for income taxes of continuing operations as follows:
The unfavorable foreign income tax rate differential in 2019 and 2018 resulted primarily from the mix of income and tax rates in non-U.S. tax jurisdictions. The favorable foreign income tax rate differential in 2017 resulted primarily from the mix of income and tax rates in non-U.S. tax jurisdictions. The unfavorable effect of rate changes in 2017 of $99.1 was comprised of a $85.7 unfavorable effect resulting from the remeasurement of U.S. federal net deferred assets due to the reduction to the federal income tax rate from 35% to 21% enacted by the Tax Cuts and Jobs Act (the “Tax Act”) enacted into law on December 22, 2017 and a $13.4 unfavorable effect resulting from the remeasurement of net deferred tax assets in non-U.S. jurisdictions due to reductions in the corporate income tax rates in those non-U.S. jurisdictions. The favorable effect of the change in valuation allowance rate change in 2017 of $86.8 resulted from the remeasurement of U.S. federal valuation allowances established against the U.S. federal net deferred assets due to the reduction to the federal income tax rate. The net effect of rate changes in 2017 was an unfavorable $12.3, of which a favorable $1.1 related to the U.S. federal and an unfavorable $13.4 related to non-U.S. jurisdictions. Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. Significant components of our deferred tax liabilities and assets are as follows:
At December 31, 2019 and 2018, we had valuation allowances recorded against deferred tax assets of $252.4 and $257.1, respectively, to reduce certain deferred tax assets to amounts that are more likely than not to be realized. Of the total December 31, 2019 and 2018 valuation allowances, $54.6 and $65.7, respectively, relate primarily to net operating losses in non-U.S. tax jurisdictions, $160.6 and $154.1, respectively, relate primarily to the U.S. federal effects of net operating losses, interest expense carryforwards and amortization and $37.3 and $37.3, respectively, relate primarily to the state effects of net operating losses, interest expense carryforwards and amortization. The net decrease in the valuation allowance is attributable to a decrease in non-U.S. jurisdictions resulting primarily from the reduction of net operating loss carryforwards due to expiration and utilization and an increase in the U.S. resulting primarily from the interest expense carryforwards arising from the Tax Act. We will maintain valuation allowances against our net deferred tax assets in the U.S. and other applicable jurisdictions until objective positive evidence exists to reduce or eliminate the valuation allowance. The following table summarizes the change in the valuation allowances:
At December 31, 2019, we had approximately $268.4 of unused net operating loss carryforwards associated with non-U.S. tax jurisdictions, of which $140.0 can be carried forward indefinitely. The non-U.S. net operating loss carryforwards began to expire in 2019. In addition, we had $18.9 of unused capital loss carryforwards associated with non-U.S. tax jurisdictions, which can be carried forward indefinitely but can only be offset against capital gains. At December 31, 2019, the U.S. federal net operating loss carryforward was $549.9, of which $13.1 can be carried forward indefinitely. The tax benefits associated with state net operating loss carryforwards at December 31, 2019 were $28.5, of which $0.9 can be carried forward indefinitely. At December 31, 2019 we had $0.3 of undistributed earnings to the U.S. in our non-U.S. investments. Aleris Corporation and its subsidiaries file income tax returns in the U.S. federal jurisdiction, and various state and foreign jurisdictions. The following table summarizes the change in uncertain tax positions, all of which are recorded in continuing operations:
$0.7 of the gross unrecognized tax benefits, if recognized, would affect the annual effective tax rate. We recognize interest and penalties related to uncertain tax positions within “Provision for income taxes” in the Consolidated Statements of Operations. Interest of $0.1 and $0.9 was accrued on the uncertain tax positions as of December 31, 2019 and 2018, respectively. Total interest of $1.4, $0.2 and $0.2 was recognized as part of the provision for income taxes for the years ended December 31, 2019, 2018 and 2017, respectively. Accrued penalties are not significant. The 2013 through 2018 tax years remain open to examination. During the fourth quarter of 2013, a non-U.S. taxing jurisdiction commenced an examination of our tax returns for tax years ended December 31, 2012, 2011, 2010 and 2009. During 2019, the non-U.S. taxing jurisdiction issued its final audit report which included certain significant adjustments to the Company’s transfer pricing tax position resulting in additional tax of $3.6 along with additional interest of $1.3. Both amounts were expensed in 2019. During the third quarter of 2018, the same jurisdiction notified us regarding an examination of our tax returns for the tax years ended December 31, 2016, 2015, 2014 and 2013. During the third quarter of 2018, a non-U.S. taxing jurisdiction notified us regarding an examination of our tax returns for the tax years ended December 31, 2016, 2015, 2014 and 2013. This examination was completed in 2019 with no change. During the first quarter of 2019, a non-U.S. taxing jurisdiction notified us regarding an examination of our tax returns for the tax years ended December 31, 2017 and 2016. This examination was completed in 2019. The results of the examination did not impact the financial position, results of operations or cash flows for the year ended December 31, 2019. |
Supplemental Information |
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Supplemental Information | SUPPLEMENTAL INFORMATION Supplemental cash flow information is as follows:
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Supplemental Information (Tables) |
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Supplemental Cash Flow Information [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Cash Flow Information | Supplemental cash flow information is as follows:
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Income Taxes (Tables) |
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Income Tax Disclosure [Abstract] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Schedule of Income (loss) Before Income Taxes | The income (loss) before income taxes was as follows:
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Schedule of Provision for Income Taxes | The provision for income taxes, which reflects the application of the intraperiod tax allocation requirements of ASC 740-20, “Intraperiod Tax Allocation”, was as follows:
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Schedule of Income Tax Reconciliation | The income tax provision of continuing operations, computed by applying the federal statutory tax rate to the income (loss) from continuing operations before income taxes, differed from the provision for income taxes of continuing operations as follows:
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Schedule of Deferred Tax Liabilities and Assets | Significant components of our deferred tax liabilities and assets are as follows:
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Schedule of Change in Valuation Allowances | The following table summarizes the change in the valuation allowances:
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Schedule of Change in Uncertain Tax Positions | The following table summarizes the change in uncertain tax positions, all of which are recorded in continuing operations:
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Commitments and Contingencies - Purchase Obligations (Details) $ in Millions |
Dec. 31, 2019
USD ($)
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Purchase obligations | |
2020 | $ 416.1 |
2021 | 275.1 |
2022 | 105.7 |
2023 | 1.7 |
2024 | 1.0 |
Thereafter | $ 1.6 |
Intangible Assets - Schedule of Finite-Lived Intangible Assets, Future Amortization (Details) $ in Millions |
Dec. 31, 2019
USD ($)
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Goodwill and Intangible Assets Disclosure [Abstract] | |
2020 | $ 2.1 |
2021 | 2.1 |
2022 | 2.1 |
2023 | 2.1 |
2024 | 2.1 |
Total | $ 10.5 |
Income Taxes - Schedule of Income Before Income Taxes (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Income Tax Disclosure [Abstract] | |||
U.S. | $ (81.3) | $ (147.2) | $ (244.8) |
International | 100.8 | 74.1 | 70.8 |
Income (loss) from continuing operations before income taxes | 19.5 | (73.1) | (174.0) |
Income from discontinued operations before income taxes | 0.0 | 0.0 | 4.5 |
Total income (loss) before income taxes | $ 19.5 | $ (73.1) | $ (169.5) |
Property, Plant and Equipment - Depreciation and Maintenance (Details) - USD ($) $ in Millions |
12 Months Ended | ||
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Dec. 31, 2019 |
Dec. 31, 2018 |
Dec. 31, 2017 |
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Property, Plant and Equipment [Abstract] | |||
Depreciation expense included within “Selling, general and administrative expenses” | $ 5.9 | $ 9.5 | $ 8.2 |
Depreciation expense included within “Cost of sales” | 129.2 | 128.1 | 105.4 |
Repair and maintenance expense | $ 114.6 | $ 105.0 | $ 95.5 |
Leases - Narrative (Details) - USD ($) $ in Millions |
12 Months Ended | |
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Dec. 31, 2018 |
Dec. 31, 2017 |
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Leases [Abstract] | ||
Rental expense | $ 9.9 | $ 10.1 |